Remove/install rear-end door

AR72.20-D-1901F

Remove/install rear-end door

28.6.11

 

Remove/install

 Danger!

Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof

Keep body parts and limbs well clear of moving parts.

AS00.00-Z-0011-01A

1

Check door check (6) on both door hinges for damage or wear.

 Replace, if necessary.

2

Unhook left and right door catch (5).

3

Remove left and right boot (4) from rear pillar

4

Unclip boot mount (7) from rear pillar

 Installation: Insert bellows mount (7) into bellows (4) before installation.

5

Disconnect left roof/rear-end door connector (X8/22) and left roof/rear-end door connector (X8/23)

When removing rear-end door, left door wing (1).

6

Disconnect right roof/rear-end door connector (X8/20) and right roof/rear-end door connector (X8/21)

When removing rear-end door, right door wing (2).

7

Remove washer fluid hose (8) from separation point

With code (W78) Window in liftgate/hinged rear door with wiper/washer system

8

Unscrew bolts (3) from door hinges



*BA72.20-N-1001-01C

9

Lift out left rear-end door, door wing (1) or right rear-end door, door wing (2)

 Installation: When replacing left rear-end door, door wing (1) or right rear-end door, door wing (2), seal bead seam as all the around before painting.

 Installation: Clean contact surfaces on door hinges before installing rear-end door, left door wing (1) or rear-end door, right door wing (2) and prime.

10

Install in the reverse order

Number

Designation

Model
900

Model
906.6 /7

BA72.20-N-1001-01C

Bolt, door hinge to rear-end door/body

M8

Nm

23

23