Remove/install rear-end door · ar7220d1901d · Mercedes-Benz WIS

AR72.20-D-1901D

Remove/install rear-end door

27.2.12

MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system

MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system

MODEL 903.612 with CODE (PG5) Integral box body UPS

MODEL 903.612 /613 with CODE (Z22) Post freight delivery service

D72.20-1150-09

Shown on model 903.613 with code (Z22) Post freight delivery service

1 Tailgate

5 Closing wedge

6 Nut

7 Shield

2 Rubber grommet

3 Plug connection

4 Screw

 	Remove/install
 Danger!	Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof	Keep body parts and limbs well clear of moving parts.	AS00.00-Z-0011-01A
1	Open rear-end door (1)
2.1	Remove rubber grommet (2)	 Only rear-end door (1), right door wing.
3.1	Disconnect connectors (3)	 Only rear-end door (1), right door wing.
4	Loosen bolts (4)	 Installation: Close rear-end door (1), move closing wedge (5) upward to stop and tighten bolts (4)
5	Unscrew nuts (6)	 Installation: Glue in nuts (4) again to prevent rear-end door (1) from loosening by itself.
			*BA72.20-N-1004-01A
		Loctite 243	*BR00.45-Z-1133-02A
6	Remove guard plates (7)
7	Remove rear-end door (1)	 Lay rear-end door (1) down on suitable subsurface to prevent damage  Installation: Adjust rear-end door to uniform gap all the way around and flush with one another.
8	Install in the reverse order

 Rear-end door

Number	Designation		Model 903.612/613 Integral box body/freight delivery vehicle


BA72.20-N-1004-01A	Bolt/nut, door hinge on rear end door	Nm	10

Repair materials

Number	Designation	Order number
BR00.45-Z-1133-02A	Loctite 243	A 613 989 09 71