Remove/install rear roof frame

AR65.20-S-1008P

Remove/install rear roof frame

14.05.2019

Model

470, 471

1

Rear roof frame

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove all detachable parts in area to be repaired

2

Cover all detachable parts remaining in vehicle with welding protection blankets

 Commercially available devices/tools
Welding protection blanket

3

Remove center roof paneling with roof bows

AR65.10-S-1001P

4

Remove rear roof frame (1)

AR65.20-S-1008-01P

 Commercially available devices/tools
Spot weld milling machine
Rotary wire brush
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare rear roof frame (1) for installation

AR65.20-S-1008-02P

 Commercially available devices/tools
Rotary wire brush
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

6

Install rear roof frame (1)

AR65.20-S-1008-03P

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A



000 588 01 84 00 Welder

WS60.00-P-0021K

 Commercially available devices/tools
Clamping pliers (Standard)
Rotary wire brush
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

7

Install center roof paneling with roof bows

AR65.10-S-1001P

8

Install all detachable body components in area to be repaired

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42