D63.20-1245-06
The following steps are shown on the left A-pillar outer section (1) for model 906.733 and must be performed analogously on the right side in the even of damage.
1 Scribe separation lines on A-pillar outer section (1) (areas A and B).
Transfer separation lines from vehicle
2 Cut A-pillar outer section (1) (areas A and B).
D63.20-1248-06
3 Grind open door hinge openings on A-pillar outer section (1) (areas C and D).
Measure hinges on vehicle.
4 Punch Ø 6 mm holes in A-pillar outer section (1)
(area K).
5 Punch Ø 7 mm holes in A-pillar outer section (1)
(areas E, F, G, H, I and J).
D63.20-1251-06
6 Grind mating surfaces down to bare metal on A-pillar outer section (1) in the crosshatched areas.
Grind spot weld flanges down to bare metal on both sides.
7 Coat insides of spot weld flanges with zinc dust paint.
D63.20-1384-06
8 Grind crosshatched areas on A-pillar outer section (1) down to bare metal around holes.
9 Grind mating surfaces down to bare metal in the crosshatched areas.
Grind spot weld flanges down to bare metal on both sides.
10 Coat insides of spot weld flanges with zinc dust paint.