Commercially available tools
Workshop equipment
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
D63.10-0031-06
1 Grind remaining sheet metal (8) back to edge of outer corner pillar paneling (5).
2 Grind remaining sheet metal (15) back to edge of front paneling (14).
D63.10-0032-11
Perform the following step only when installing side wall paneling at points marked here with plugs welds (1) ( )
3 Punch 6 mm dia. holes in inner section of side wall paneling (10) and at a maximum hole interval of 95 mm (arrows).
D63.10-0029-11
4 Align character ridge (17), grind and coat with zinc dust paint.
5 Measure distance a between C-pillar (12) and end of character ridge (17).
D63.10-0030-10
6 Cut sheet metal strip (18) to size with the following dimensions:
b = a - 80 mm,
c = approx. 40 mm,
d = approx. 1.5 mm.
7 Grind off sheet metal strips (18) on both sides and coat with zinc dust paint.
D63.10-0033-11
8 Spot weld sheet metal strips (18) at character ridge (17)
(, arrows).