D61.10-0111-09
1 | Bracket | α | 30°angle | a | Interval 135 mm |
| Remove | ||
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
1 | Remove detachable parts in repair area | ||
2 | Cover all detachable parts that remain in the repair area | ||
3 | Bore the spot welds (arrows) | ||
Bore the spot welds | |||
Spot weld milling cutter | |||
4 | Remove bracket (1) | ||
5 | Grind off the connecting plate and coat it with zinc dust paint | Zinc dust paint suitable for spot welding | |
Zinc dust paint suitable for spot welding | |||
| Install | ||
6 | Mark the center of the bracket (1) | ||
7 | Attach 2 holes (arrows) with Ø 6 mm | ||
8 | Mark the center of the contact surface for bracket (1) on the body | ||
9 | Place the bracket (1) in position and rotate it until the attached markings in the angle α=30° to each other. | The distance of the left peak from the bracket (1) must be a= 135 mm, measured from the edge (arrow) | |
10 | Insert the accelerator pedal stop buffer or kickdown switch into the bracket (1) | ||
11 | Push the accelerator pedal through as far as it will go and check whether the bracket (1) is positioned in the center beneath the accelerator pedal | ||
12 | Draw the contour line of the bracket (1) on the body | ||
13 | Remove the accelerator pedal stop buffer or kickdown switch from the bracket (1) | ||
14 | Install the bracket (1), align it and weld it on (arrow) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
15 | Clean areas repaired and priming with MB primer filler | ||
16 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
17 | Paint repair area adjacent surfaces | ||
18 | Reinstall all detachable parts removed |
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Spot weld milling cutter
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