1 | Vehicle jack support point |
A-F | Areas |
D61.10-0074-06
| Remove | ||
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
1 | Remove detachable parts in repair area | ||
2 | Cover all detachable parts that remain in the repair area | ||
3 | Expose and bore spot welds in the areas (A and B) | ||
Bore the spot welds. | |||
Spot weld milling cutter | |||
4 | Remove jack socket (1) | ||
5 | Grind down the connecting plates in the area of the bored spot welds and coat them with zinc dust paint | Zinc dust paint suitable for spot welding. | |
Zinc dust paint suitable for spot welding | |||
| Install | ||
6 | Attach 3 holes, Ø 6 mm, in the area (C) | Only when replacing the vehicle jack support point. | |
7 | Grind down the vehicle jack support point (1), in the area of the holes (areas C and D), on both sides and coat it with zinc dust paint | Zinc dust paint suitable for spot welding. | |
Zinc dust paint suitable for spot welding | |||
8 | Position and align the vehicle jack support point (1) at a distance a=65 mm from the edge (arrow) | ||
9 | Weld the vehicle jack support point (1) in the area (E and F) to the ground at the front and firewall | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
10 | Grind off any residue welding material | ||
11 | Clean areas repaired and priming with MB primer filler | ||
12 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
13 | Paint repair area adjacent surfaces | ||
14 | Reinstall all detachable parts removed |
201 589 00 51 00
Spot weld milling cutter
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