Reconditioning brake caliper guide

AR42.10-T-0400BA

23.7.07

MODEL NMB613.358 /388 with REAR AXLE 746.217

W42.10-0020-09

1 Brake caliper

2 Circlip

3 Bellows

7 Guide sleeve

8 Adjuster

4 Brass bush

5 Fixed bearing guide piece

6 Loose bearing guide piece

	Disassemble
1	Remove brake caliper (1)		AR42.10-T-0090BA
2	Pull out guide bar of fixed bearing (5) and guide bar of loose bearing (6)
3	Remove bellows (3)
4	Remove guide sleeve (7)
5	Remove brass bush (4)		AR42.10-T-0400-01BA
		Insertion and extraction tool for installing/removing the brass bush on the fixed bearing (disk brake SB 5000, SB 6000, SB 7000)
	Assemble
6	Install brass bush (4)	 Use only specified grease (white in color).	AR42.10-T-0400-02BA
		Insertion and extraction tool for installing/removing the brass bush on the fixed bearing (disk brake SB 5000, SB 6000, SB 7000)
		Caulking tool for caulking the brass bush in the fixed bearing (SB 5000, SB 6000, SB 7000)
			*BR00.45-Z-1021-06A
7	Install bellows (3)		AR42.10-T-0400-03BA
		Insertion tool for installing the inner boot on the fixed bearing (disk brake SB 5000, SB 6000, SB 7000)
8	Install guide sleeve (7)	 Use only specified grease (green in color).	AR42.10-T-0400-04BA
			*BR00.45-Z-1022-06A
9	Insert guide bar of fixed bearing (5) and guide bar of loose bearing (6)
10	Insert bellows (3) in the groove (arrow) on the guide bar of the fixed bearing (5) and install circlip (2)
11	Install brake disk		AR42.10-T-0090BA

Auxiliary repair materials

Number	Designation	Order number
BR00.45-Z-1021-06A	Assembly grease (white) Part number: II 14525	Knorr-Bremse AG Moosacher Str. 80 80809 München Germany Tel. +49-89-3547-0 Fax +49-89-3547-2767 www.knorr-bremse.de
BR00.45-Z-1022-06A	Assembly grease (green) Part number: II 32793	Knorr-Bremse AG Moosacher Str. 80 80809 München Germany Tel. +49-89-3547-0 Fax +49-89-3547-2767 www.knorr-bremse.de