Remove/install front axle brake caliper

AR42.10-S-0070P

Remove/install front axle brake caliper

06.03.2020

Model

470, 471

Modification notes

27.04.2017

Screw/bolt, brake caliper to guide pin

BA42.10-N-1002-10P

Shown on model 470, on left side of vehicle

1

Brake hose

2

Brake caliper

3

Bolts

4

Bolts

5

Caliper support

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Warning

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating area of mechanical components when moving components.

AS00.00-Z-0009-01A

 Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Topical note

Brake fluid notes

AH42.50-P-0001-01A

Topical note

Notes on repairs to brake system

AH42.00-P-0003-01A

 

Remove/install

1

Remove front wheel

AR40.10-S-1100P

2

Remove brake hose (1) from brake caliper (2) and seal openings using suitable stop plugs

AR42.10-S-0026P

 Record plug

*129589009100

3

Remove bolts (3) and remove brake caliper (2)

 Screw/bolt, brake caliper to guide pin

*BA42.10-N-1002-10P

4

Remove brake linings

When replacing brake caliper (2).

AR42.10-S-1611P

5

Remove screws (4) and remove brake caliper support (5)

When replacing brake caliper (2).

 Screw/bolt, brake caliper support to steering knuckle

*BA42.10-N-1003-10P

6

Clean brake caliper (2), brake linings and any areas contaminated by escaping brake fluid

Assembly cleaner

*BR00.45-Z-1028-04A

 Brake caliper brush

*000589266800

7

Install in the reverse order

8

Bleed brake system

AR42.10-S-0010P

9

Carry out brake test on the test stand



AP42.00-S-4290P

 Front axle brake caliper

Number

Designation

Model 470, 471

BA42.10-N-1002-10P

Screw/bolt, brake caliper to guide pin

Nm

64

 Front axle brake caliper

Number

Designation

Model 470, 471

BA42.10-N-1003-10P

Screw/bolt, brake caliper support to steering knuckle

Nm

185

Repair materials

Number

Designation

Order number

BR00.45-Z-1028-04A

Assembly cleaner

A 000 986 56 01