ar4210d0240a

Remove/install rear axle brake disc

유형 ar · 주제 42.10 · 버전 0702 · 2010-10-06

적용 대상: MODEL 901, 902 with REAR AXLE 741.407 MODEL 903.0 /3 /4 with REAR AXLE 741.408 #L up to 694294, 741.408 #X up to 126784, 741.408 #Z up to 039248 MODEL 903.6 with REAR AXLE 741.408 #L as of 902370, 741.408 #X as of 322253, 741.408 #Z as of 172162 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 with REAR AXLE 741.408 #L as of 902370, 741.408 #X as of 322253, 741.408 #Z as of 172162

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위치

기능 그룹 2 섀시 › 42 브레이크-유압장치 및 기계장치 › 42.10 상용 브레이크 — 시리즈 901 · 시리즈 902 · 시리즈 903 (모델 0**, 3**, 4**, 6**)

EinPAS 21 브레이크/진공압 시스템/압축 공기 시스템 › 21.15 주 브레이크/진공압 시스템 › 21.15.42 후방 서비스 브레이크 — 시리즈 901 · 시리즈 902 · 시리즈 903 (모델 0**, 3**, 4**, 6**)

엔진/변속기에도 적용: 741 407, 741 408

AR42.10-D-0240A

Remove/install rear axle brake disc

28.9.10

MODEL 901, 902 with REAR AXLE 741.407

MODEL 903.0 /3 /4
with REAR AXLE 741.408 #L up to 694294,
741.408 #X up to 126784,
741.408 #Z up to 039248

MODEL 903.6
with REAR AXLE 741.408 #L as of 902370,
741.408 #X as of 322253,
741.408 #Z as of 172162

MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7
with REAR AXLE 741.408 #L as of 902370,
741.408 #X as of 322253,
741.408 #Z as of 172162

Remove/install rear axle brake disc

D42.20-0017-06

1 Bolt M12x1.5

2 Brake carrier

3 Brake disk

4 Bolt M8

Modification notes

5.12.06

Minimum dimension of brake shoes incl. carrier plate

Model 690.6, 901, 902, 903, 904, model WD1/WD2/WD3/YD1/YD2/YD3

*BE42.20-N-1001-01A

Remove/install

Danger!

Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Brake fluid notes

All models

AH42.50-P-0001-01A

Notes on repairs to brake system

All models

AH42.00-P-0003-01A

Notes on evaluating brake disks

AH42.10-N-9406-07B

1

Remove brake pads

Installation: Remove or replace brake pads, according to condition.

AR42.10-D-1700A

2

Remove brake carrier (2)

*BA42.10-N-1001-12A

3

Apply parking brake

4

Remove locking bolt (4) of brake rotor (3)

If necessary, install two lug bolts and apply counterpressure to the brake rotor (3) with the assembly bar.

*BA42.10-N-1001-13A

5

Release parking brake and increase play of brake rotor

Slacken adjusting wheel of brake shoe adjuster.

6

Slacken clamping screw on cam of pressure transformer unit for brake cables

7

Remove brake rotor (3)

Installation: Check all brake parts for wear and damage.

Clean contact surfaces.

Brake disc thickness

*BE42.10-N-1001-09B

Minimum dimension of brake shoes including carrier plate.

*BE42.20-N-1001-01A

8

Install in the reverse order

After installation

Adjusting parking brake.

AR42.20-D-0540A

9

Operate brake pedal several times until pressure has built up

10

Check fluid level in reservoir and correct if necessary

Hydraulic brake system - check fluid level, correct if necessary

AP42.50-D-4210B

11

Check brake system for leaks

Test values for rear brake disks

Number

Designation

Model 690.611/
63/64,
903

Model
901, 902

Model
WD1/WD2/
WD3/WD6/
WD7/XD1/
XD2/XD3/
XD6/XD7/
YD1/YD2/
YD3/YD6/
YD7

BE42.10-N-1001-09B

Brake disk thickness

New

mm

16

12

16

Wear limit

mm

14

10

14

Max. lateral runout

mm

0.1

0.1

0.1

Max. axial runout

mm

0.02

0.02

0.02

Repair limit dimension

mm

-

-

-

Test and adjustment values for parking brake

Number

Designation

Models
690.6, 901, 902, 903, 904

Model
WD1/WD2/
WD3/YD1/
YD2/YD3

BE42.20-N-1001-01A

Minimum dimension of brake shoes incl. carrier plate

mm

4.5

4.5

Rear axle brake caliper

Number

Designation

Model
690.6

Model
901, 902

Model
WD1/WD2/
WD3/WD6/
WD7/XD1/
XD2/XD3/
XD6/XD7/
YD1/YD2/
YD3/YD6/
YD7

BA42.10-N-1001-12A

Bolt, brake caliper support to rear axle tube

M121.5

Nm

105

105

105

M141.5

Stage 1

Nm

170

-

-

Stage 2

°

-

-

-

M161.5

Stage 1

Nm

-

-

-

Stage 2

°

-

-

-

Rear axle brake disks

Number

Designation

Model 690.611/
63/64, 901,
902, 903

Model
WD1/WD2/
WD3/WD6/
WD7/XD1/
XD2/XD3/
XD6/XD7/
YD1/YD2/
YD3/YD6/
YD7

BA42.10-N-1001-13A

Locking bolt, brake disk to rear axle shaft/wheel hub

M8

Nm

23

23

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