Remove/install differential

AR35.31-D-0520H

Remove/install differential

23.5.11

 

Remove/install

 Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

1

Lift/jack up vehicle

AR00.60-D-1000H

2

Secure vehicle on vehicle lift

AR00.60-D-0100H

3

Unbolt propeller shaft (6) from rear axle center assembly (9)

 To do this, remove bolts (7).

 Tie propeller shaft (6) to the body using wire. Freely suspending the propeller shaft (6) means that the bearings in the universal joint may be damaged.



*BA41.10-N-1002-01B

4

Detach axle shafts (2) from the rear axle differential

 Start by removing bolts (3).



*BA35.30-N-1001-01H

5

Support rear axle with transmission lifter

 In addition, secure rear axle to transmission jack using tensioning strap.

6

Pull vent line (11) out of subframe

7

Unscrew hand brake cable bracket

 Remove bolts (8, 4) for this purpose.

8

Unscrew bolts (1) on rear mounts of rear axle differential (10)



*BA35.30-N-1008-02A

9

Unscrew bolt (5) from rear axle center assembly bracket on front subframe



*BA35.30-N-1005-02A

10

Lower rear axle differential (9)

11

Install in the reverse order



Checking

12

Check oil level in rear axle differential (9); correct if necessary

 Correcting: Pour in oil until it reaches the bottom edge of the oil filler opening.



*BA35.10-N-1002-03A



*BF35.10-N-1001-01A

13

Check rear axle differential (9) for leaks

 Carry out visual inspection.

Number

Designation

Model
906 without code ZG1/ZG2/ZG3/
ZG4

BA41.10-N-1002-01B

Bolt, rear propeller shaft to rear axle

M101

Stage 1

Nm

15

Stage 2

°

90

Screw headE14

Stage 1

Nm

15

Stage 2

°

70

Number

Designation

Model
906 with code ZG1/ZG2/ZG3/
ZG4

BA41.10-N-1002-01B

Bolt, rear propeller shaft to rear axle

M101

Stage 1

Nm

15

Stage 2

°

90

Screw headE14

Stage 1

Nm

15

Stage 2

°

70

Number

Designation

Model
906 with code ZL3

BA41.10-N-1002-01B

Bolt, rear propeller shaft to rear axle

M101

Stage 1

Nm

-

Stage 2

°

-

Screw headE14

Stage 1

Nm

15

Stage 2

°

70

Number

Designation

Rear axle 741.417
in model 906

BA35.30-N-1001-01H

Bolt, rear axle shaft to rear axle gear

M121.5

Nm

100

Number

Designation

Rear axle 741.417 in model 906

BA35.30-N-1005-02A

Bracket, rear axle gear at front to subframe

M141.5

Nm

172

BA35.30-N-1008-02A

Bolt, rear axle gear cover to rear of subframe

M121.5

Nm

72

Number

Designation

Rear axle
741.417

BA35.10-N-1002-03A

Oil filler plug

Nm

100

Number

Designation

Rear axle
741.417

BF35.10-N-1001-01A

Hypoid gear oil

Filling capacity

Liters

2.8

Specifications for service products

Sheet

BB00.40-P-0235-20A

Sheet

BB00.40-P-0235-08A

Sheet

-