Remove/install alternator

AR15.40-P-5032ED

Remove/install alternator

3.11.09

 

Remove/install

1

Disconnect battery ground line

 Insulate cable terminal of ground lead to prevent unintentional contact between the disconnected ground lead and ground point.

AR54.10-P-0003A

2

Remove lower engine compartment paneling

AR61.20-P-1105AB

3.1

Remove viscous fan clutch

Engine 119

ra20001193120x

4

Remove poly-V belt

Engine 113.940 /980

AR13.22-P-1202B

Engine 112

AR13.22-P-1202BA

Engine 119

ra13001193420x

5.1

Remove air pump

Engine 119, only 

AR14.30-P-7251EA

6.1

Remove bracket (5)

Engine 119

 When removing the holder ensure that the bolt (4d) is removed last.

Clean threaded holes Use new microencapsulated bolts.



*BA14.30-P-1002-01A

7

Disconnect electrical line circuit 30 (B+)(1) and electrical line circuit 61 (D+) (2).



*BA15.40-P-1001-01A



*BA15.40-P-1002-01A

8

Remove alternator screws (3)



*BA15.40-P-1003-01A

9

Remove alternator (G2) downwards

10

Install in the reverse sequence

Number

Designation

Engine 112.91/92/94/
953/954/955/
96/97 except 112.976,
engine 113.94/96/98

Engine
119

BA15.40-P-1001-01A

Nut, circuit B+ to alternator

Nm

18

15

BA15.40-P-1002-01A

Nut, circuit D+ to alternator

Nm

5

4

BA15.40-P-1003-01A

Alternator bolt

Nm

42

42

Number

Designation

Engine
119

BA14.30-P-1002-01A

Bolts for supporting bracket on air pump

Nm

25