Remove/install intermediate gear for engine control

AR05.10-D-7620WE

Remove/install intermediate gear for engine control

26.7.11

21.6.11

Special tool for counterholder 651 589 08 40 00 added

AR05.10-D-7620-01WE



Removing

 Danger!

Risk of injury caused by moving parts that can pinch, crush or, in extreme cases, even sever extremities

No parts of the body or limbs should be within the operating range of the mechanism when moving components.

AS00.00-Z-0009-01A

1

Remove engine and install on assembly stand

AR01.10-D-2401WE

2.1

Remove flywheel

With transmission 711.680

AR03.30-D-8002WE

2.2

Remove driven plate

On model 906 with transmission 722.686

AR03.30-D-8003WE

3

Remove cylinder head cover

AR01.20-D-5014WE

4

Remove timing case cover

AR01.40-D-8000WE

5

Remove oil pan

AR01.45-D-7500WE

6

Remove oil suction pipe

AR18.10-D-4020WE

7

Move engine to basic position and arrest

AR05.10-D-7620-01WE

 Counterholder (with code (H08) High performance A/C or with code (HK4) Rear A/C, enhanced)

*651589004000

 Counterholder (without code (H08) High performance A/C or without code (HK4) Rear A/C, enhanced)

*651589084000

 Holddown device

*651589014000

 Assembly tool

*651589026300

8

Remove intermediate gear (1)

AR05.10-D-7620-02WE



Checking

9

Check intermediate gears (1) for damage and wear

 Replace intermediate gears (1) if necessary.



Install

10

Install intermediate gears (1)

AR05.10-D-7620-02WE



*BA05.10-N-1001-02A

11

Check pretension of intermediate gears (1)

 The gear (2) on the intermediate gear (1) should be seated without play.

12

Remove arrests from engine

AR05.10-D-7620-01WE



*BA05.20-N-1002-01O

 Counterholder (with code (H08) High performance A/C or with code (HK4) Rear A/C, enhanced)

*651589004000

 Counterholder (without code (H08) High performance A/C or without code (HK4) Rear A/C, enhanced)

*651589084000

 Holddown device

*651589014000

 Assembly tool

*651589026300

13

Install oil suction pipe

AR18.10-D-4020WE

14

Install oil pan

AR01.45-D-7500WE

15

Install timing case cover

AR01.40-D-8000WE

16

Install cylinder head cover

AR01.20-D-5014WE

17.1

Install flywheel

With transmission 711.680

AR03.30-D-8002WE

17.2

Install drive plate

On model 906 with transmission 722.686

AR03.30-D-8003WE

18

Install engine

AR01.10-D-2401WE

Number

Designation

Engine 651

BA05.10-N-1001-02A

Bolt, intermediate gear to crankcase

Nm

80

Number

Designation

Engine
651 in model 900

Engine
651 in model 639, 906

BA05.20-N-1002-01O

Bolt connecting camshaft bearing cap to cylinder head

Nm

9

9