AN26.45-G-0100B | Retrofit PTO transmission | 3.5.12 |
MODEL 405.100 /102 /120 /122 /200 /220 with CODE (N00) Preparation for retrofitting engine power take-off shaft drive (N08)
G26.45-3166-06
1 PTO transmission
2 Solenoid valves
3 Vibration damper
4 Propeller shaft
5 Oil filter
6 Heat exchanger
7 Bracket for rear left transmission bearing
8 Bracket for left front transmission bearing
9 PTO shaft (front)
10 Right front transmission bearing
G26.45-3167-01
G03.30-3113-01
G20.20-3127-01
11 Cover
12 Edge guard
13 Hood
16 Coolant hose
17 Coolant hose
18 Coolant pipe (old)
14 Idling damper
15 Belt pulley/vibration damper
G20.20-3121-09
19 Coolant pipe (new)
20 Coolant hose (feed)
22 Line (feed)
26 Clip
G20.20-3126-09
21 Coolant hose (return)
23 Pipe (return)
26 Clip
24 Coolant hose (feed)
25 Coolant hose (return)
Modification notes
| Install | ||
Installation | Replace self-locking nuts and cable ties. | ||
1 | Open front flap, fold up and fasten to right and left outside mirrors | See Service Instructions | |
2 | Detach center section of bumper | ||
3 | Remove front cab mount | Perform steps 2-8. | |
| |||
Danger! | Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid | Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. | |
4 | Unbolt bracket for hydraulic lines at front and disconnect both hydraulic lines on left | Only with power hydraulics (code H93, H94). | |
5 | Screw two shackles onto PTO transmission (1) | | |
6 | Raise PTO transmission (1) using chain hoist and install | Do not damage front of PTO shaft (9) and oil filter (5). | |
7 | Fasten PTO transmission (1) to bracket for left front transmission bearing (8) | | |
8 | Fasten PTO transmission (1) to right front transmission bearing (10) | | |
9 | Install bracket for left rear transmission bearing (7) with rubber mount | | |
| |||
10 | Plug connectors into solenoid valves (2) | Plugs are on left-hand side in frame. | |
11 | Install front cab mounting | Perform steps 2-8 in reverse sequence. | |
12 | Bolt on bracket for hydraulic lines at the front and connect both hydraulic lines on the left | Only with power hydraulics (Code H93 and H94). | |
13 | Attach cover (11) with edge guard (12) and hood (13) to PTO transmission (1) | ||
14 | Install center section of bumper | ||
15 | Install idling damper (14) at belt pulley/vibration damper (15) | Use bolts M10x1x35. | |
16 | Install new propeller shaft (4) between idling damper (14) and vibration damper (3) | Use bolts M10x1x20 (propeller shaft to idle damper). | |
The collapsible section is installed on the engine side. | |||
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
17 | Tilt cab | ||
| With tilting facility (code F60). | ||
| Without tilting mechanism (code F60). | ||
| Notes on tilting the cab | ||
18 | Clamp off coolant hoses (16, 17) with clamp | | |
Danger! | Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | |
19 | Remove old coolant pipe (18) | ||
| Notes on coolant | ||
20 | Install new coolant pipe (19) | ||
21 | Install coolant hoses (20, 21) and pipes (22, 23) | Pinch off coolant hoses (20, 21) before installation with clamp. | |
22 | Install coolant hoses (24, 25) between lines (22, 23) and heat exchanger (6) | Ensure that the coolant hose (24) does not touch the vibration damper (3). | |
23 | Detach all clamps from coolant hoses (17, 18, 20, 21) | | |
24 | Secure pipes (22, 23) with clamps (26) | ||
25 | Lower cab | ||
| With tilting facility (code F60). | ||
| Without tilting mechanism (code F60). | ||
26 | Fill up hydraulic fluid for power hydraulics | Only with power hydraulics (code H93, H94). See Maintenance instructions | |
27 | Check coolant level and correct if necessary | See Service Instructions | |
28 | Check oil level in PTO transmission (1) and correct if necessary | See maintenance instructions | |
29 | Check function of PTO transmission (1) | ||
30 | Inspecting cooling system for leaks | ||
31 | Record installation on vehicle data card and in FDOK |
PTO shaft gearset
Number | Designation | Model | |
BA26.45-N-1004-03A | Bolt securing propeller shaft to vibration damper | Nm | 65 |
BA26.45-N-1005-03A | Bolt, right-hand transmission bearing to cross member | Nm | 230 |
BA26.45-N-1006-03A | Bolt securing left front transmission bearing to PTO transmission | Nm | 230 |
BA26.45-N-1007-03A | Bolt connecting left transmission mount to rear of PTO gearset | Nm | 230 |
BA26.45-N-1008-03A | Screw for rear left transmission bearing on frame | Nm | 230 |
BA26.45-N-1024-03A | Bolt, idle damper to belt pulley / vibration damper | Nm | 60 |
BA26.45-N-1025-03A | Bolt, propeller shaft to idle damper | Nm | 65 |
Hydraulic lines
Number | Designation | Model 405 | ||
BA55.30-N-1001-01A | Union nut forming bolted connection with hydraulic hose | M26x1.5 | Nm | 120 |
M36x1.5 | Nm | 290 | ||
PTO transmission
Number | Designation | Model 405 with code N08 | ||
BF26.45-N-1001-02A | Gear oil | Filling capacity | Liters | 4.0 |
Specifications for Operating Fluids | Sheet | |||
Sheet | ||||
Clamping device
000 589 54 37 00
Parts ordering notes
Part no. | Designation | Quantity |
A 000 987 07 72 | Edge guard, length 640 mm (PTO shaft cover) | 1 |
A 001 988 06 10 | Rubber bushing | 1 |
A 005 997 01 90 | Clamp (coolant hoses (feed and return) to heat exchanger and pipes) | 4 |
A 404 551 00 26 | PTO shaft hood | 1 |
A 405 260 00 25 | PTO transmission | 1 |
A 405 260 00 50 | Idling damper | 1 |
A 405 410 09 06 | Propeller shaft | 1 |
A 405 500 28 72 | Coolant pipe | 1 |
A 405 501 06 24 | Pipe (return) | 1 |
A 405 501 07 24 | Line (feed) | 1 |
A 405 501 12 82 | Coolant hose (return) (to heat exchanger or pipe) | 1 |
A 405 501 13 82 | Coolant hose (feed) (to heat exchanger or pipe) | 1 |
A 405 520 01 22 | PTO shaft cover | 1 |
A 405 550 24 40 | Bracket for rear left transmission bearing | 1 |
A 405 553 03 40 | Bracket for left front transmission bearing | 1 |
A 440 322 01 50 | Bush (bracket for left rear transmission bearing) | 2 |
A 602 203 05 02 | Coolant hose (feed and return) (to coolant pipes and pipes) | 2 |
n000000 000665 | Clamp (coolant hoses (feed and return) to coolant pipes and pipes) | 4 |
n000912 010042 | Bolt, idle damper to belt pulley/vibration damper (M10x1x35) | 6 |
n910105 010017 | Bolt, propeller shaft to idle damper (M10x1x20) | 6 |
n910105 010023 | Hexagon bolt (propeller shaft to PTO transmission vibration damper) | 6 |
n910105 010040 | Hexagon bolt (PTO shaft cover) | 4 |
n910105 016004 | Hexagon bolt (bracket for left rear transmission bearing) | 2 |
n910105 016006 | Hexagon bolt (left rear, left front and right front transmission bearings) | 3 |
n913023 016001 | Nut M16 (rear left and right front transmission bearing) | 2 |
n916026 020001 | Clip (for securing lines) | 10 |
참조 문서
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