Separate front roof frame · ar6520w100602nb · Mercedes-Benz WIS

AR65.20-W-1006-02NB

Separate front roof frame

Model	967
	with code F2V (BigSpace)

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

 Observe the superordinate service document and the safety information in the service document.
The following commercially available tools are required to perform the operation steps: Rotary wire brush, weld spot milling machine, body jig saw, wet/dry vacuum cleaner.

W65.20-1025-09

1	Expose spot welds on the roof frame and cut out (areas A, B).

2	Mark separating points on the roof frame and cut (broken lines).

 Do not cut too deeply.
Otherwise the components below can be damaged and weakened.

3	Remove sections.

4	Expose spot welds on the roof frame and cut out (areas C, D).

W65.20-1026-07

5	Expose spot welds on the roof frame and cut out (areas E, F).

6	Remove roof frame.

W65.20-1027-07

7	Grind mating surfaces down to bare metal (areas G, H).

 Grind spot weld flanges in cross-hatched areas to bare metal on both sides.

8	Remove shavings and drill chips.

9	Apply zinc dust paint to the insides of the spot weld flanges.