Bleed brake system

AR42.10-D-0010TS

Bleed brake system

24.08.2020

Model

907, 910

1

Brake caliper (rear right)

2

Brake caliper (front left)

3

Brake caliper (rear left)

4

Brake caliper (front right)

5

Filling device

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Topical note

Notes on externally invisible brake fluid loss

AH42.10-P-9406-02A

Topical note

Notes on bleeding brake system

AH42.10-N-0002-01A

Topical note

Brake fluid notes

AH42.50-P-0001-01A

Topical note

Notes on repairs to brake system

AH42.00-P-0003-01A

Bleeding

1

Clean area surrounding brake fluid reservoir.

Assembly cleaner

*BR00.45-Z-1028-04A

2

Remove cap from brake fluid reservoir.

3

Extract brake fluid from brake fluid reservoir.

 Commercially available devices/tools
Extraction bellows

4

Add new brake fluid up to "MAX" marking in brake fluid reservoir.



Brake fluids (DOT 4 plus)

BB00.40-P-0331-00A

5

Connect filling unit (5).



000 588 01 82 00 Filling unit

WS25.00-P-0016B

 Pay attention to manufacturer's operating instructions.

6

Raise vehicle.

AR00.60-D-1000-04TS

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01TS

7

Perform bleeding procedure in numerical sequence of brake calipers (1, 2, 3, 4).

AR42.10-D-0010-02TS



000 588 01 82 00 Filling unit

WS25.00-P-0016B

 Bleed valve to brake caliper

*BA42.10-N-1003-12TS

 Vent valve at front axle brake caliper

*BA42.10-N-1002-10TS

8

Bleed clutch actuation system.

Model 907 with transmission 700.790, 711.6
Model 910 with transmission 700.760
When changing complete brake fluid.

Model 907 with transmission 700.790, 711.6

AR25.20-D-0072TS

Model 910 with transmission 700.760

AR25.20-D-0072TSF

9

Lower vehicle.

10

Remove filling unit (5) from brake fluid reservoir.



Check

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

11

Check brake system for leaks.

AR42.10-D-0100-01TS

12

Check fluid level in brake fluid reservoir.



Brake fluids (DOT 4 plus)

BB00.40-P-0331-00A

 The brake fluid reservoir is correctly filled when the brake fluid level is between the "MAX" marking and the "MIN" marking.

If the brake fluid reservoir is not filled correctly,



correct fluid level.

13

Mount cap onto brake fluid reservoir.

14

Perform brake test on test stand.



AP42.00-D-4290TS

 Front axle brake caliper

Number

Designation

Model 907

Model 910

BA42.10-N-1002-10TS

Vent valve at front axle brake caliper

Nm

14

14

 Rear axle brake caliper

Number

Designation

Model 907
except code IT5 (5.0 tonner)

Model 907
with code IT5 (5.0 tonner)

BA42.10-N-1003-12TS

Bleed valve to brake caliper

Nm

14

14

 Rear axle brake caliper

Number

Designation

Model 910

BA42.10-N-1003-12TS

Bleed valve to brake caliper

Nm

14

Repair materials

Number

Designation

Order number

BR00.45-Z-1028-04A

Assembly cleaner

A 000 986 56 01