Remove/install forked crossmember

AR31.00-W-1100HA

Remove/install forked crossmember

20.08.2020

Model

963, 964

except code A1A (Front axle with air suspension)

1

Front crossmember

2

Rear crossmember

3

Electrical wiring harness

4

Bracket

5

Right spring bracket

6

Bracket

7

Bracket

8

Left spring bracket

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A



Remove

1

Remove electrical wiring harness (3) from holders (4, 6, 7).

Only if electrical wiring harness (3) is routed along front or rear crossmember (1, 2) to be removed.

 The number of holders installed may differ.

2

Remove holders (4, 6, 7).

Only when the front or rear crossmember (1, 2) on which the holders are fastened is replaced.

3

Remove front or rear crossmember (1, 2).



Install

4

Paint front or rear crossmember (1, 2) in frame color.

Only when replacing.

5

Install front or rear crossmember (1, 2).

 Cross member to spring bracket

*BA31.30-N-1009-01D

6

Install holders (4, 6, 7).

Only if they were removed.

7

Paint new nuts and screws on front or rear crossmembers (1, 2) in frame color.

8

Attach electrical wiring harness (3) to holders (4, 6, 7).

If an electrical wiring harness (3) was removed.

 Replace cable ties.

 Frame

Number

Designation

Model 963, 964

BA31.30-N-1009-01D

Cross member to spring bracket

M16x1.5

Stage 1

Nm

225

Stage 2

°

90