ar0310b611103d

Installing a new connecting rod bushing

Tipo ar · tema 03.10 · versione 0201 · 2017-06-12

Valido per: Engine 457.9 Engine 460.984 in model 934.241/251, 938.142

Non disponibile in “it”; mostrato in Inglese.

Collocazione

Gruppo funzionale 1 Motore › 03 Manovellismo › 03.10 Bielle e pistoni — Serie 460 (modelli 984) · Serie 934 (modelli 241, 251) · Serie 938 (modelli 142)

EinPAS 15 Motore › 15.15 Motore a combustione interna completo/basamento motore/manovellismo › 15.15.40 Biella/pistone — Serie 460 (modelli 984) · Serie 934 (modelli 241, 251) · Serie 938 (modelli 142)

Valido anche per motori/cambi: 457 9**

AR03.10-B-6111-03D

Installing a new connecting rod bushing

Engine 457.9

Engine

457.9

Engine

460.984 in model 934.241/251, 938.142

Connecting rod test values

Number

Designation

Engine 457.9 except for Code MS5

Engine 457.9, 460.984 with Code MS5

BE03.10-B-1005-01G

Internal diameter of the bushing mounted on the connecting rod (final finishing)

mm

52,05...52.07

52,05...52.07

Connecting rod test values

Number

Designation

Engine 457.9 except for Code MS5

Engine 457.9, 460.984 with Code MS5

BE03.10-B-1006-01G

Wrist pin bushing basic bore diameter in connecting rod

mm

57,000...57,019

57,000...57,019

Connecting rod test values

Number

Designation

Engine 457.9 except for Code MS5

Engine 457.9, 460.984 with Code MS5

BE03.10-B-1007-01G

Admissible out of round of the connecting rod bushing lodging

mm

0,008

0,008

Connecting rod test values

Number

Designation

Engine 457.9 except for Code MS5

Engine 457.9, 460.984 with Code MS5

BE03.10-B-1014-01G

Outside diameter of wrist pin bushing

mm

57,080...57,100

57,080...57,100

Connecting rod test values

Number

Designation

Engine 457.9 except for Code MS5

Engine 457.9, 460.984 with Code MS5

BE03.10-B-1015-01G

Interference between the bushing and the housing in the connecting rod

mm

0,050...0,100

0,050...0,100

Installing a new connecting rod bushing

1

Pull, with pressure, the bushing (2) from the connecting rod (1).. 


Utilize appropriate drift and support base to pull the bushing (2) uniformly.


Be careful and do not damage the connecting rod bushing housing.

If damaged the connecting rod must be replaced



2

Check the housing of the bushing in the connecting rod (1). .  .  . 


If there are signs of removal of material (derived from the bush extraction), deformation and/or diameter out of the specified,

Replace the connecting rod.. 


It is indispensable to observe that the bushing external diameter and the housing internal diameter of the, be within the specified values. With this, the required assembly interference will be obtained, between the bushing and the housing.


A03.10-0009-01

Installing a new connecting rod bushing

3

Support the connecting rod (1) on an appropriate base and install the bushing (2), with pressure, with the help of an appropriate drift.


Position the bushing (2) in the connecting rod (1) so that after installed, the lubrication holes of the bushing and the connecting rod coincide.



4

Internally machine the bushing (2) until obtaining the recommended diameter



5

Route the sides of the bushing (2) following the trapeze shape of the connecting rod (1).


The replacement bushing is supplied in a parallel shape, in order to facilitate its installation in the connecting rod.


When routing the bushing sides, avoid the cutting tool contact with the connecting rod.

Otherwise the structure can be weakened.


B03.10-0022-01