ap0020a0011aa

Maintenance service

Tipo ap · tema 00.20 · versione 0100 · 2020-09-03

Valido per: Model 468 (except 468.305/307/315/317/335/337/525/695/697/915/917) Canter TF 4x2

Non disponibile in “it”; mostrato in Inglese.

Collocazione

Gruppo funzionale 0 In generale › 00 Veicolo in generale › 00.20 Manutenzione, sistemi di manutenzione (FSS, ASSYST) — Serie 468 (modelli 002, 003, 005, 012, 013, 015, 022, 023, 025, 032, 033, 035, 042, 043, 045, 052, 053, 055, 062, 063, 065, 072, 073, 075, 102, 103, 105, 107, 112, 113, 115, 117, 122, 123, 125, 127, 132, 133, 135, 137, 142, 143, 145, 147, 152, 153, 155, 157, 162, 163, 165, 167, 172, 173, 175, 177, 182, 183, 185, 187, 192, 193, 195, 197, 202, 203, 205, 212, 213, 215, 222, 223, 232, 233, 242, 243, 252, 253, 262, 263, 265, 267, 272, 273, 275, 277, 282, 283, 285, 287, 292, 293, 295, 297, 322, 323, 325, 343, 345, 347, 348, 349, 353, 355, 357, 358, 359, 365, 367, 373, 375, 377, 378, 379, 385, 387, 388, 389, 395, 397, 398, 399, 403, 405, 407, 408, 409, 413, 415, 417, 418, 419, 425, 427, 428, 429, 435, 437, 438, 439, 445, 447, 453, 455, 457, 458, 459, 463, 465, 467, 468, 469, 475, 477, 478, 479, 485, 487, 488, 489, 495, 497, 505, 507, 508, 515, 517, 518, 519, 535, 602, 603, 612, 613, 622, 623, 632, 633, 642, 643, 645, 647, 652, 653, 655, 657, 662, 663, 665, 667, 672, 673, 675, 677, 682, 683, 685, 703, 705, 707, 708, 713, 715, 717, 718, 725, 727, 733, 735, 737, 738, 739, 745, 747, 748, 749, 755, 757, 758, 759, 802, 803, 812, 813, 822, 823, 832, 833, 842, 843, 845, 847, 852, 853, 855, 857, 862, 863, 865, 867, 872, 873, 875, 877, 902, 903, 905, 923, 925, 927, 928, 933, 935, 937, 938, 939, 953, 955, 957, 958, 959, 965, 967, 968, 969, 975, 977, 978, 979)

EinPAS 10 Servizio Assistenza › 10.30 Manutenzione › 10.30.30 Manutenzione — Serie 468 (modelli 002, 003, 005, 012, 013, 015, 022, 023, 025, 032, 033, 035, 042, 043, 045, 052, 053, 055, 062, 063, 065, 072, 073, 075, 102, 103, 105, 107, 112, 113, 115, 117, 122, 123, 125, 127, 132, 133, 135, 137, 142, 143, 145, 147, 152, 153, 155, 157, 162, 163, 165, 167, 172, 173, 175, 177, 182, 183, 185, 187, 192, 193, 195, 197, 202, 203, 205, 212, 213, 215, 222, 223, 232, 233, 242, 243, 252, 253, 262, 263, 265, 267, 272, 273, 275, 277, 282, 283, 285, 287, 292, 293, 295, 297, 322, 323, 325, 343, 345, 347, 348, 349, 353, 355, 357, 358, 359, 365, 367, 373, 375, 377, 378, 379, 385, 387, 388, 389, 395, 397, 398, 399, 403, 405, 407, 408, 409, 413, 415, 417, 418, 419, 425, 427, 428, 429, 435, 437, 438, 439, 445, 447, 453, 455, 457, 458, 459, 463, 465, 467, 468, 469, 475, 477, 478, 479, 485, 487, 488, 489, 495, 497, 505, 507, 508, 515, 517, 518, 519, 535, 602, 603, 612, 613, 622, 623, 632, 633, 642, 643, 645, 647, 652, 653, 655, 657, 662, 663, 665, 667, 672, 673, 675, 677, 682, 683, 685, 703, 705, 707, 708, 713, 715, 717, 718, 725, 727, 733, 735, 737, 738, 739, 745, 747, 748, 749, 755, 757, 758, 759, 802, 803, 812, 813, 822, 823, 832, 833, 842, 843, 845, 847, 852, 853, 855, 857, 862, 863, 865, 867, 872, 873, 875, 877, 902, 903, 905, 923, 925, 927, 928, 933, 935, 937, 938, 939, 953, 955, 957, 958, 959, 965, 967, 968, 969, 975, 977, 978, 979)

AP00.20-A-0011AA

Maintenance service

27.08.2020

Model

468 (except 468.305/307/315/317/335/337/525/695/697/915/917)

Canter TF 4x2

Maintenance service

Maintenance service

Additional operations

Hybrid additional operations

Every year

Every year, at the latest after 40,000 km

Additional operations every 2 years

Additional operations every 2 years, at the latest after 40,000 km

Additional operations every 2 years, at the latest after 80,000 km

Additional operations every 4 years

Additional operations every 4 years, at the latest after 80,000 km

Additional operations every 6 years

Additional operations every 6 years, at the latest after 120,000 km

Additional operations every 10 years, at the latest after 200,000 km

Additional operations every 40,000 km, at the latest after 2 years

Additional operations every 80,000  km

Additional operations every 80,000 km, at the latest after 4 years

Additional operations every 120,000 km, at the latest after 6 years

Additional operations every 240,000 km, at the latest after 6 years

A00.00-A002-11

Customer

Order number

License plate number

Current mileage

Date

Signature

W

Z

ZH

Input condition not OK:

Completed

Additional maintenance sheet

On vehicles with much short-distance and idle mode operation or frequent use of the power take-off, engine oil change and CCV filter change must be shortened! Please observe the respective information!

Maintenance service

AP00.20-A-0011AAC

Inspection through Service Advisor

Check vehicle for paint, body and accident damage

Check side guards, roof spoiler and side spoilers for damage

Date of last safety inspection

Date of last main inspection (HU)

Date of last tachograph inspection

Check windshield for stone chipping and damage

Seat belts: Check condition and function

Fasten loose objects in driver cab

Check for current service measures

Maintenance service

Every year

Function and status test: Signaling system, indicator lamps

Function and status test: Windshield wipers, windshield washer system

Brake testing: Brake test

Enter results in table below

Parking brake: Check lever travel

Brake fluid: Check fill level

Function and status test: Headlamps, tail lamps

Tire pressure: Check/correct (incl. spare wheel)

Check air filter and interior air filter for soiling

Replace subject to a separate repair order

Engine cooling system: Check anti-corrosion and antifreeze protection

Enter result here:
__________________°C
Correct subject to a separate repair order

Individual wheel suspension: Perform check according to manufacturer's specification

Only with: FEA01/FEB01

Starter: Perform test

Only on vehicles with START-STOP SYSTEM

Every year, at the latest after 40,000 km

Fuel system: Check all fuel lines and hoses for leaktightness and damage, and check tank for corrosion and leaks

Check engine, transmission, transfer case, axles, steering, power-steering pump for leaks and condition

Check air intake line between air filter, charge air cooler and engine for leak tightness and condition

Cooling and heating system: Check radiator, lines and hoses for leak tightness and condition

Every year

Check all containers, devices, shock absorbers, covers, boots, dust caps for leak tightness and condition

Every year, at the latest after 40,000 km

Check all lines, hoses and sensor cables for chafe marks and correct routing

Check protective paneling on underside of vehicle for soiling

Clean subject to separate repair order

V-belt: Check for wear and damage

Steering: Check and correct oil level

Replace subject to a separate repair order

Tie rod, drag link, stabilizer: Check for cracks, wear and other damage

Flexible pipe: Check for damage and leaks

Only for TF1 OBD Step D

TY*FE******C*****

Leaf spring & spring U-bolt: Check for damage, retighten to specified torque

162 15 Nm

Every year

Check brake lining thickness

Please enter residual lining thickness in table.
Subject to separate repair order, carry out visual check of brakepad thickness when remaining time is low. Replace brakepads according to findings

Every year, at the latest after 40,000 km

Replace fuel filter

Alternator: Check running condition of belt pulley for unobstructed movement

Additional operations with hybrid system

Every year

Before starting any maintenance work, switch off high-voltage system in compliance with safety regulations

HV system coolant circuit: Check/correct anti-corrosion/antifreeze protection

Correct subject to a separate repair order

Battery: Check status of associated parts

HV battery: Clean air filter element

Replace subject to a separate repair order

Injector: Teach-in of preinjection quantity

Lambda sensor: Check learning status

Additional operations - Every 2 years

Additional operations every 2 years, at the latest after 40,000 km

Engine: Oil and oil filter change

Low SPAsh multigrade service engine oils (specification 228.51)

BB00.40-P-0228-51A

Observe shorter service interval on vehicles with much short-distance and idle mode operation or frequent use of power take-off

Only oil specifications as per MB228.51

Replace air filter element

Replace crankcase ventilation filter

Additional operations every 2 years

Hydraulic brake system: Replace brake fluid

Engine cooling system: Replace coolant

Pay attention to coolant composition

Additional operations every 2 years, at the latest after 80,000 km

DUONIC® transmission or manual transmission: Oil change

only API GL4

Observe shorter service interval on vehicles with much short-distance and idle mode operation or frequent use of power take-off

DUONIC® clutch: Oil change

only FUSO ATF SPIII

Rear axle: Oil change

only API GL5

Observe shorter service interval on vehicles with much short-distance and idle mode operation or frequent use of power take-off

Additional operations every 2 years

DUONIC®: Replace oil screen of clutch

Propeller shaft/propeller shaft center bearing: Retighten all screws and bolts and check for wear

Propeller shaft: 100 to 120 Nm
Center bearing: 47 to 65 Nm

Additional operations every 2 years, at the latest after 40,000 km

Lubricate spring shackle bolts, propeller shaft and steering knuckle bearing

Additional operations every 2 years

DUONIC®: Perform teach-in process

Replace coolant of HV system

Additional operations every 2 years, at the latest after 40,000 km

Reset engine oil change interval in the engine control unit (EEC) with XENTRY Diagnostics

Observe shorter service interval on vehicles with much short-distance and idle mode operation or frequent use of power take-off

Additional operations every 4 years

Additional operations every 4 years

Lubricate door holder and hinges

Check screws and nuts for tight seating: Engine suspension, transfer case mount, shock absorbers, front cab mounting, spare wheel mounting, body screws

Additional operations every 4 years, at the latest after 80,000 km

FA & RA wheel bearings: Check condition of wheel bearing grease

Additional operations every 6 years

Additional operations every 6 years

Replace master brake cylinder

9.8 to 16 Nm

Additional operations every 6 years, at the latest after 120,000 km

Wheel hubs of FA and RA: Renew grease, replace tapered roller bearings

Additional operations every 10 years

Additional operations every 10 years, at the latest after 200,000 km

Propeller shaft: Replace bearing set of universal joints

Additional operations every 40,000 km

Additional operations every 40,000 km, at the latest after 2 years

Replace crankcase ventilation filter

Additional operations every 80,000 km

Additional operations every 80,000  km

DUONIC® transmission or manual transmission: Oil change

only API GL4

Observe shorter service interval on vehicles with much short-distance and idle mode operation or frequent use of power take-off

DUONIC® clutch: Oil change

only FUSO ATF SPIII

Observe shorter service interval on vehicles with much short-distance and idle mode operation or frequent use of power take-off

Rear axle: Oil change

only API GL5

DUONIC®: Replace oil screen of clutch

Observe shorter service interval on vehicles with much short-distance and idle mode operation or frequent use of power take-off

Additional operations every 80,000 km, at the latest after 4 years

FA & RA wheel bearings: Check condition of wheel bearing grease

Additional operations every 80,000  km

DUONIC®: Perform teach-in process

Additional operations every 120,000 km

Additional operations every 120,000 km, at the latest after 6 years

Wheel hubs of FA and RA: Renew grease, replace tapered roller bearings

Additional operations every 240,000 km

Additional operations every 240,000 km, at the latest after 6 years

Replace belt tensioner of alternator

25 Nm

Replace glow plugs

8 to 10 Nm

Brakepad thickness / remaining brake lining thickness

Measurement values in [mm]

Measurement values in [mm]

Left FA

Right FA

Left RA

Right RA

Brake values

Measurement values in [kN]

Measurement values in [kN]

Left FA

Right FA

Left RA

Right RA

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