Commercially available tools
Number | Designation | |
WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.20-6995-07
1 Mark separation points in areas E and L and cut.
Adapt to body
2 Grind mating surfaces down to bare metal in areas E and L on both sides.
3 Grind mating surfaces down to bare metal in remaining shaded areas (spot welding flanges) on both sides.
4 Remove grinding and cutting chips with wet/dry vacuum cleaner.
5 Coat insides of spot weld flanges with zinc dust paint.
P63.20-6989-11
6 Mark separation points in areas F and P and cut.
Adapt to body
P63.20-6990-02
7 Grind mating surfaces down to bare metal in areas F and P on both sides.
8 Grind mating surfaces down to bare metal in remaining shaded areas (spot welding flanges) on both sides.
9 Remove grinding and cutting chips with wet/dry vacuum cleaner.
10 Coat insides of spot weld flanges with zinc dust paint.
P63.20-4581-01
11 Mark separation points in areas B and P and cut.
Adapt to body
P63.20-6992-01
12 Drill holes in areas Y and V for
Use dia. 7.0 mm hole punching pliers. Drill holes in area Y only on vehicles without panoramic glass roof with top sliding roof, code 413 or electric glass tilting/sliding roof, code 414
13 Grind mating surfaces down to bare metal in areas B, P, Y and V on both sides.
Area Y only on vehicles without panoramic glass roof with top sliding roof, code 413 or electric glass tilting/sliding roof, code 414.
14 Grind mating surfaces down to bare metal in remaining shaded areas (spot welding flanges) on both sides.
15 Remove grinding and cutting chips with wet/dry vacuum cleaner.
16 Coat insides of spot weld flanges with zinc dust paint.