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Spot weld milling cutter
Cutting template
Set of cutting templates
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Commercially available tools
Number | Designation | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1007-01A | BTR Usibor drill bit, dia. 6.7 mm | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1022-04A | Cutting disk, dia. 50 mm, 80 m/s (max. 30,600 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
1 Mark separation points in areas A and B, cut.
Use cutting template (only area A).Cut area A through all layers, area B only through one layer.
2 Expose and cut out spot welds in area C.
Expose and cut out spot welds marked with arrows in area C only on vehicles without panoramic glass roof with top sliding roof, code 413 or electric glass tilting/sliding roof, code 414 .
3 Remove separated section.
4 Expose spot welds below in area D and cut out
Shown on vehicle without panoramic glass roof with top sliding roof, code 413 or electric glass tilting/sliding roof, code 414
P63.20-4573-03
P63.20-6954-08
5 Mark separation points in areas E, F, G, L and M.
Use cutting template for markings L and M.Mark separation G at a distance of approx. 140 mm and separation point F at distance of approx. 180 mm.X1 X2Mark separation points E at a distance of approx. 410 mm from lug (arrow).X3
6 Mark separation points in areas E, F and G
Do not damage layers in areas E, located below, when cutting.Cut through two layers in areas F and G.
7 Expose spot welds in areas H, I and EA and cut out.
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8 Mark separation points J and K and cut.
Cut only through one layer.
9 Remove B-pillar paneling and longitudinal member paneling, B-pillar reinforcement (2) and inner B-pillar (3).
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10 Mark separation points L and M.
Cut only through one layer.
11 Expose spot welds in areas N and O and cut out .
12 Remove sections on longitudinal member paneling (1).
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13 Cut separation point P.
Cut only through one layer.
14 Expose spot welds in areas Q and R and cut out.
15 Remove sections from inner B-pillar (3).