ar4910p5510pp

Remove/install pre-catalytic converter (close to engine)

Tyyppi ar · aihe 49.10 · versio 0104 · 2003-01-13

Koskee: ENGINE 611.962 in MODEL 203.004 /006 /204 /206 /706 ENGINE 612.962 in MODEL 203.016 /216 ENGINE 612.967 in MODEL 209.316

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Sijainti

Toimintoryhmä 1 Moottori › 49 Pakoputkisto, pakokaasun puhdistus › 49.10 Pakoputki, katalysaattori, äänenvaimennin — Mallisarja 203 (mallit 004, 006, 016, 204, 206, 216, 706) · Mallisarja 209 (mallit 316) · Mallisarja 611 (mallit 962)

EinPAS 15 Moottori › 15.40 Pakoputkisto/pakokaasun jälkikäsittely › 15.40.50 Pakokaasun jälkikäsittely-yksikkö — Mallisarja 203 (mallit 004, 006, 016, 204, 206, 216, 706) · Mallisarja 209 (mallit 316) · Mallisarja 611 (mallit 962)

Koskee myös moottoreita/vaihteistoja: 612 962, 612 967

AR49.10-P-5510PP

Remove/install pre-catalytic converter (close to engine)

27.3.00

ENGINE 611.962 in MODEL 203.004 /006 /204 /206 /706

ENGINE 612.962 in MODEL 203.016 /216

ENGINE 612.967 in MODEL 209.316

Remove/install pre-catalytic converter (close to engine)

P49.10-2137-11

3 Self-locking nut

13 Bracket

22 Clamp

23 Sealing cone

32 Clamp

33 Sealing cone

110 Turbocharger

111 Three-was catalytic converter [TWC]

120/1 Pre-catalytic converter

Remove/Install

1

Remove trim panels of cylinder head cover

Engine 611.962

AR01.20-P-5014-02A

Engine 612.962/967

AR01.20-P-5014-02B

*BA01.20-P-1002-01A

*BA01.20-P-1003-01A

2

Remove air cleaner

AR09.10-P-1050C

3

Remove collar clamp (32) of turbocharger (110) to pre-catalytic converter (120/1)

Installation: Install new sealing cone (33) in order to avoid any leaks.

4

Remove bottom section of sound-proofing capsule

AR94.30-P-5300P

5

Remove collar clamp (22) of pre-catalytic converter (120/1) to catalytic converter (111)

Installation: Replace sealing cone (23) in order to preclude leakage.

6

Unbolt pre-catalytic converter (120/1) at crankcase

*BA49.10-P-1002-01E

7

Unscrew bracket (13) for catalytic converter (111) at threaded plate of middle exhaust pipe

Installation: Replace self-locking nut (3).

*BA49.10-P-1003-01E

8

Lift pre-catalytic converter (120/1) up and out

Installation: Install three way catalytic converter free of tension.

Notes on disposing of catalytic converters

All Models

OS49.10-P-1000-01A

9

Install in the reverse order

Crankcase ventilation, cylinder head cover

Number

Designation

Engine 611.960/
961/962

Engine 612.961/
962/967

BA01.20-P-1002-01A

Screw of trim panel of cylinder head cover to cylinder head cover

Nm

10

10

BA01.20-P-1003-01A

Screw of charge air distribution pipe trim panel to charge air distribution pipe

Nm

10

10

Exhaust system

Number

Designation

Engine
611.962

Engine
612.962

Engine 612.961/
963/967

BA49.10-P-1002-01E

Bolt of catalytic converter bracket to crankcase

Nm

20

20

20

BA49.10-P-1003-01E

Nut of exhaust bracket to threaded plate of middle exhaust pipe

Nm

20

20

20

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