Drain/pour in coolant

AR20.00-P-1142TI

Drain/pour in coolant

12.11.2018

Engine

642 in model 211

Modification notes

20.11.2013

Work procedure altered and special tools for electrical vacuum pump and NTKL adaptation, added.

Operation steps 14 to 26

AR20.00-P-1142-04A

1

Cooling system cap

3

Drain hose

2

Coolant expansion reservoir

4

Drain screw for radiator

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

 Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A



Remove

1

Open hood

AR88.40-P-1000T

2

Open cooling system cap (1) at coolant expansion reservoir (2)

 Turn the cooling system cap (1) half a revolution anti-clockwise, release the excess pressure and then unscrew cooling system cap (1).

3

Remove front soundproofing bottom section

AR94.30-P-5300T

4

Slide drain hose onto left fitting (3) at radiator

5

Slacken drain screw on radiator (4) and drain coolant.

 Collect coolant in a suitable container.



Install

6

Pull the drain hose (3) off the fitting

7

Tighten cooler drain screw (4)

8

Pour in coolant and bleed cooling system

AR20.00-P-1142-04A

Notes on coolant level

AH20.00-P-1142-01CW



Anticorrosion/antifreeze agents (Sheet 325.0)

BB00.40-P-0325-00A



Coolant specifications

BB00.40-P-0310-01A

 Use clean coolant again.

 Cooling system

*BF20.00-P-1001-02W

 NTKL Adaption

*285589012100

 Electric vacuum pump

*285589022100

 Test cap

*210589009100

 Cooler vacuum filling device

*285589002100

9

Check cooling system for leaktightness

AR20.00-P-1010TI

10

Install front noise encapsulation bottom section

AR94.30-P-5300T

11

Close cooling system cap (1) at coolant expansion reservoir (2)

12

Close engine hood

AR88.40-P-1000T

 Cooling system

Number

Designation

Engine 642 in model 203, 209, 211, 219, 221

BF20.00-P-1001-02W

Cooling system

Workshop replacement amount

Main circuit

l

7,5

Low-temperature circuit

l

-

Antifreeze/water

Down to -37°C

%

50/50

-38°C and below

%

55/45

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Sheet

BB00.40-P-0326-00A