si6800p0002a

Service Information: One-off use of expansion rivet with sealing function

Type si · topic 68.00 · version 0103 · 2010-04-22

Applies to: MODEL 164, 203, 204, 207, 209, 211, 212, 216, 219, 221, 240, 251

Where it sits

Function group 3 Body › 68 Interior equipment › 68.00 General — Series 164 · Series 203 · Series 204 · Series 207 · Series 209 · Series 211 · Series 212 · Series 216 · Series 219 · Series 221 · Series 240 · Series 251

EinPAS 35 Body/frame/detachable parts › 35.25 Insulation/trim below/sealing/underbody protection › 35.25.30 Stop plug/grommet/washer — Series 164 · Series 203 · Series 204 · Series 207 · Series 209 · Series 211 · Series 212 · Series 216 · Series 219 · Series 221 · Series 240 · Series 251

EinPAS 45 Data/information › 45.20 Information/measures › 45.20.20 Service information — Series 164 · Series 203 · Series 204 · Series 207 · Series 209 · Series 211 · Series 212 · Series 216 · Series 219 · Series 221 · Series 240 · Series 251

SI68.00-P-0002A

Service Information: One-off use of expansion rivet with sealing function

20.4.10

MODEL 164, 203, 204, 207, 209, 211, 212, 216, 219, 221, 240, 251

The expansion rivet with the parts order number A 000 991 59 40 is an expansion rivet with sealing function.

Once removed, this sealing function is no longer provided as the expansion rivet is then permanently deformed (picture 1 and 2) and the openings in the body can no longer be completely sealed.

Critical installation locations are, for example, the rear seal (model 251) (picture 3) and luggage compartment seal (model 221) (picture 4).

If the expansion rivet is reused, cost-intensive damage to control units and electrical components as a result of water entry are often unavoidable.

The expansion rivet should, therefore, be used once only.

Service Information: One-off use of expansion rivet with sealing function

P68.00-4490-11

Picture 1

Expansion rivet visibly deformed

Service Information: One-off use of expansion rivet with sealing function

P68.00-4491-11

Figure 2

Expansion rivet cracked

Service Information: One-off use of expansion rivet with sealing function

P68.00-4489-11

Picture 3

Critical installation location: D-pillar cover at rear-end door shown on model 251

Service Information: One-off use of expansion rivet with sealing function

P68.00-4488-11

Figure 4

Critical installation location: Bodyshell cover at trunk lid shown on model 221