dh0501pa00a23x

5.1 - Convenience feature (CF) 23 - Test program - Electrical system - Testing (Part 1 of 2, test steps 1-21.2) Model 140

Type dh · topic 80.45 · version 9577 · 1995-07-06

Applies to:

Where it sits

Function group 3 Body › 80 Central locking system, convenience operation, drive authorization systems › 80.45 Convenience feature (CF)/Convenience locking system — Series 140

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

1.0

Power supply
Terminal 30A

N57

10 21

(A.10) (A.21)

Ignition: OFF

11-14 V

1.1

Terminal 31A

1.1

Terminal 30A

N57

21

(A.21)

Ignition: OFF

11-14 V

Terminal 30A

2.0

Power supply
Terminal 30B

N57

62 53

(B.21) (B.12)

Ignition: OFF

11-14 V

2.1

Terminal 31B

2.1

Terminal 30B

N57

53

(B.12)

Ignition: OFF

11-14 V

Terminal 30B

3.0

Power supply
Terminal 30E

N57

11 16

(A.11) (A.16)

Ignition: OFF

11-14 V

3.1

Terminal 31E

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

3.1

Terminal 30E

N57

16

(A.16)

Ignition: OFF

11-14 V

Terminal 30E

4.0

Power supply,
terminal 15R

N57

10 8

(A.10) (A.8)

Steering wheel lock in position 1

11-14 V

Terminal 15R

Terminal 31A

5.0

Front door contact switch circuit (S17/3, S17/4)

N57

10 9

(A.10) (A.9)

Remove fuse (F3-17)

Ignition: OFF

Front doors: CLOSED

Driver's door: OPEN

Passenger door: OPEN

11-14 V

<2 V

<2 V

Wiring

Left door contact switch (S17/3)
Right door contact switch (S17/4)
Control unit (N57)
EDW control unit (N26)
Pneumatic control unit (A37 or A37/1)

Wiring

5.1

Wiring

5.1

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

5.1

Door contact switch
(S17/3, S17/4)

N57

10 9

(A.10) (A.9)

Ignition: OFF

Roof control unit: All switches in OFF position

Disconnect connectors from pneumatic control unit.
Disconnect connector A
from N57.
Front doors: CLOSED

11-14 V

Wiring

5.2

5.3

5.2

S17/3

N57

10 9

(A.10) (A.9)

Same as 5.1

Disconnect right door contact switch (S17/4).

11-14 V

Wiring

S17/3

5.3

S17/4

N57

10 9

(A.10) (A.9)

Same as 5.1
Disconnect left door contact switch (S17/3).

11-14 V

Wiring

S17/4

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

6.0

Electrical tilting/sliding roof circuit (S13/2)
Function:
Close sliding roof or tilting roof

N57

10 30

(A.10) (C.3)

S13/2: not actuated

Close sliding roof or tilting roof and hold down

<1 V


11-14 V


Sliding roof or tilting roof should close

Wiring

6.1

6.2

Wiring

6.1

6.2

M12m1

M12k1

6.1

Switch for electrical tilting/sliding roof (S13/2)

N57

28 30

(C.1) (C.3)

Ignition: OFF

Disconnect connector C from control unit (N57).

S13/2: not actuated

S13/2 in position:
Close sliding roof

S13/2 in position:

Close tilting roof

>20 kW

<1 W

<1 W

Wiring

S13/2

Wiring

S13/2

Wiring

S13/2

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

6.2

Switch for electric tilting/sliding roof (S13/2)
Control unit (N57)

N57

10 28

(A.10) (C.1)

Ignition: ON

11-14 V

Wiring

6.3


6.3

N57

N57

10 28

(A.10) (C.1)

Ignition: OFF

Disconnect connector C from tilting/sliding roof wiring harness.

Ignition: ON

11-14 V

N57

7.0

Electric tilting/sliding roof (S13/2) circuit
Function:
Opening sliding roof

N57

10 31

(A.10) (C.4)

Ignition: ON

S13/2: not actuated

Open sliding roof and hold button depressed.

<1 V

11-14 V


Sliding roof should open

Wiring

7.1
7.2

Wiring

7.1
7.2

Motor for tilting/sliding roof (M12m1)

Relay for tilting/sliding roof (M12k1)

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

7.1

Switch for electric tilting/sliding roof (S13/2)

N57

28 31

(C.1) (C.4)

Ignition: OFF

Disconnect connector C from control unit (N57).

S13/2: not actuated

S13/2 in position:

for opening sliding roof

>20 kW

<1 W

Wiring

S13/2

Wiring

S13/2

7.2

S13/2
N57

N57

10 28

(A.10) (C.1)

Ignition: ON

11-14 V

Wiring

7.3

7.3

N57

N57

10 28

(A.10) (C.1)

Ignition: OFF

Disconnect connector C from tilting/sliding roof wiring harness.

Ignition: ON

11-14 V

N57

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

8.0

Electric tilting/sliding roof (S13/2) circuit
Function:
Opening tilting roof

N57

10 29

(A.10) (C.2)

Ignition: ON

S13/2: not actuated


Open tilting roof and hold button depressed.


<1 V


11-14 V

Tilting roof should open

Wiring

8.1

8.2

Wiring

8.1

8.2

Motor for tilting/sliding roof (M12m1)

Relay for tilting/sliding roof (M12k1)

8.1

Switch for electric tilting/sliding roof (S13/2)

N57

28 29

(C.1) (C.2)

Ignition: OFF

Disconnect connector C from control unit (N57).

S13/2: not actuated

S13/2 in position:

for opening tilting roof

>20 kW

<1 W

Wiring

S13/2

Wiring

S13/2

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

8.2

S13/2
N57

N57

10 28

(A.10) (C.1)

Ignition: ON

11-14 V

Wiring

8.3


8.3

N57

N57

10 28

(A.10) (C.1)

Ignition: OFF

Disconnect connector C from tilting/sliding roof wiring harness.

Ignition: ON

11-14 V

N57

9.0

Recognition USA/ECE

N57

33 34

(D.2) (D.3)

Ignition: OFF

Disconnect connector D from control unit (N57).

Code for USA:

<1 W

Code for ECE:

>20 kW

Wiring

Wiring

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

10.0

Front left window (S21/1) circuit
Function: Opening

Ignition: ON

N57

10 24

(A.10) (E.3)

S21/1: not actuated


S21/1 in position:

Hold in Open position 1

Hold in Open position 2

9-14 V

<1 V

<1 V

Wiring

10.1

Control unit (N57)

Wiring

10.1

Wiring

10.1

10.1

Switch for front left window (S21/1)

N57

10 24

(A.10) (E.3)

Ignition: OFF

Disconnect connector E from N57.

S21/1: not actuated

S21/1 in position:

Hold in Open position 1

Hold in Open position 2

>20 kW

<2 W


<2 W

Wiring

S21/1

Wiring

S21/1

Wiring

S21/1

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

11.0

Front left window circuit (S21/1)
Function: Closing

Ignition: ON

N57

10 26

(A.10) (E.5)

S21/1: not actuated


S21/1 in position:

Hold in Close position 1

Hold in Close position 2

9-14 V


<1 V

<1 V

Wiring

11.1

Control unit (N57)

Wiring

11.1

Wiring

11.1

11.1

Switch for left front window (S21/1)

N57

10 26

(A.10) (E.5)

Ignition: OFF

Disconnect connector E
from N57.

S21/1: not actuated

S21/1 in position:

Hold in Close position 1

Hold in Close position 2

>20 kW

<2 W

<2 W

Wiring

S21/1

Wiring

S21/1

Wiring

S21/1

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

12.0

Front left window circuit (S21/1)
Function: Automatic mode

Ignition: ON

N57

10 27

(A.10) (E.6)

S21/1: not actuated


S21/1 in position:

Hold in Open position 1

Hold in Open position 2

9-14 V

9-14 V

<1 V

Wiring

12.1

Control unit (N57)

Wiring

12.1

N57

Wiring

12.1

12.1

Switch for left front window (S21/1)

N57

10 27

(A.10) (E.6)

Ignition: OFF

Disconnect connector E
from N57.

S21/1: not actuated

S21/1 in position:

Hold in Open position 1

Hold in Open position 2

>20 kW

>20 kW


<2 W

Wiring

S21/1

Wiring

S21/1


Wiring

S21/1

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

13.0

Front left window circuit (S21/1)
Function: Automatic mode

Ignition: ON

N57

10 27

(A.10) (E.6)

S21/1: not actuated

S21/1 in position:

Hold in Close position 1

Hold in Close position 2

9-14 V

9-14 V

<1 V

Wiring

13.1

Control unit (N57)

Wiring

13.1

N57

Wiring

13.1

13.1

Switch for left front window (S21/1)

N57

10 27

(A.10) (E.6)

Ignition: OFF

Disconnect connector E
from N57.

S21/1: not actuated

S21/1 in position:

Hold in Close position 1

Hold in Close position 2

>20 kW

>20 kW


<2 W

Wiring

S21/1

Wiring

S21/1


Wiring

S21/1

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

14.0

Front right window (S21/2) circuit
Function: Opening

Ignition: ON

N57

10 38

(A.10) (F.3)

S21/2: not actuated


S21/2 in position:

Hold in Open position 1

Hold in Open position 2

9-14 V

<1 V

<1 V

Wiring

14.1

Control unit (N57)

Wiring

14.1

Wiring

14.1

14.1

Switch for front right window (S21/2)

N57

10 38

(A.10) (F.3)

Ignition: OFF

Disconnect connector F
from N57.

S21/2: not actuated

S21/2 in position:

Hold in Open position 1

Hold in Open position 2

>20 kW

<2 W


<2 W

Wiring

S21/2

Wiring

S21/2

Wiring

S21/2

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

15.0

Front right window circuit (S21/2)
Function: Closing

Ignition: ON

N57

10 36

(A.10) (F.1)

S21/2: not actuated

S21/2 in position:

Hold in Close position 1

Hold in Close position 2

9-14 V

<1 V

<1 V

Wiring

15.1

Control unit (N57)

Wiring

15.1

Wiring

15.1

15.1

Switch for right front window (S21/2)

N57

10 36

(A.10) (F.1)

Ignition: OFF

Disconnect connector F
from N57.

S21/2: not actuated

S21/2 in position:

Hold in Close position 1


Hold in Close position 2

>20 kW

<2 W

<2 W

Wiring

S21/2

Wiring

S21/2

Wiring

S21/2

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

16.0

Front right window circuit (S21/2)
Function: Automatic mode

Ignition: ON

N57

10 37

(A.10) (F.2)

S21/2: not actuated


S21/2 in position:

Hold in Open position 1

Hold in Open position 2

9-14 V

9-14 V

<1 V

Wiring

16.1

Control unit (N57)

Wiring

16.1

N57

Wiring

16.1

16.1

Switch for right front window (S21/2)

N57

10 37

(A.10) (F.2)

Ignition: OFF

Disconnect connector F
from N57.

S21/2: not actuated

S21/2 in position:

Hold in Open position 1

Hold in Open position 2

>20 kW

>20 kW


<2 W

Wiring

S21/2

Wiring

S21/2


Wiring

S21/2

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

17.0

Front right window circuit (S21/2)
Function: Automatic mode

Ignition: ON

N57

10 37

(A.10) (F.2)

S21/2: not actuated

S21/2 in position:

Hold in Close position 1

Hold in Close position 2

9-14 V

9-14 V

<1 V

Wiring

17.1

Control unit (N57)

Wiring

17.1

N57

Wiring

17.1

17.1

Switch for right front window (S21/2)

N57

10 37

(A.10) (F.2)

Ignition: OFF

Disconnect connector F
from N57.

S21/2: not actuated

S21/2 in position:

Hold in Close position 1

Hold in Close position 2

>20 kW

>20 kW


<2 W

Wiring

S21/2

Wiring

S21/2


Wiring

S21/2

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

18.0

Left rear window circuit (S21/3, S21/5)
Function: Opening

N57

10 39

(A.10) (F.4)

Ignition: ON

Safety switch for rear power windows (S21/7) in position: unlocked

S21/3 and S21/5:

not actuated

S21/3 in position:

Hold in Open position 1


Hold in Open position 2

S21/5 in position:

Hold in Open position 1

Hold in Open position 2

9-14 V

<1 V


<1 V

<1 V

<1 V

Wiring

18.1

18.2

Control unit (N57)

Wiring

18.1

30.0

Wiring

18.1

Wiring

18.2

Wiring

18.2

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

18.1

Switch for left rear window (S21/3)

N57

10 39

(A.10) (F.4)

Ignition: OFF

Disconnect connector F
from N57.

S21/3 and S21/5 in:

not actuated

S21/3 in position:

Hold in Open position 1

Hold in Open position 2


>20 kW

<3 W

<3 W


Wiring

S21/3

S21/5

Wiring

S21/3

Wiring

S21/3

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

18.2

Switch for left rear window (S21/5, console)

N57

10 39

(A.10) (F.4) X35/3

6 7

Ignition: OFF

Disconnect connector F
from N57.
Disconnect left rear door separation point (X35/3).

S21/5: not actuated

S21/5 in position:

Hold in Open position 1

Hold in Open position 2

>20 kW

<2 W

<2 W

Wiring

S21/5

Wiring

S21/5

Wiring

S21/5

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

19.0

Left rear window circuit (S21/3, S21/5)
Function: Closing

N57

10 41

(A.10) (F.6)

Ignition: ON

Safety switch for rear power windows (S21/7) in position: unlocked

S21/3 and S21/5:

not actuated

S21/3 in position:

Hold in Close position 1


Hold in Close position 2

S21/5 in position:

Hold in Close position 1

Hold in Close position 2

9-14 V


<1 V


<1 V

<1 V

<1 V

Wiring

19.1

19.2

Wiring

19.1

26.0

Wiring

19.1

Wiring

19.2

Wiring

19.2

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

19.1

Switch for left rear window (S21/3)

N57

10 41

(A.10) (F.6)

Ignition: OFF

Disconnect connector F from control unit (N57).

S21/3 and S21/5:

not actuated

S21/3 in position:

Hold in Close position 1

Hold in Close position 2

>20 kW

<3 W

<3 W

Wiring

S21/3

S21/5

Wiring

S21/3

Wiring

S21/3

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

19.2

Switch for left rear window (S21/5, console)

N57

10 41

(A.10) (F.6)

Ignition: OFF

Disconnect connector F
from N57.
Disconnect left rear door separation point (X35/3).

S21/5: not actuated

S21/5 in position:

Hold in Close position 1

Hold in Close position 2

>20 kW

<2 W


<2 W

Wiring

S21/5

Wiring

S21/5


Wiring

S21/5

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

20.0

Left rear window circuit (S21/3, S21/5)
Function: Automatic mode

N57

10 40

(A.10) (F.5)

Ignition: ON

Safety switch for rear power windows (S21/7) in position: unlocked

S21/3 and S21/5: not actuated

S21/3 in position:

Hold in Open position 1

Hold in Open position 2

S21/5 in position:

Hold in Open position 1

Hold in Open position 2

9-14 V


9-14 V

<1 V

9-14 V

<1 V

Wiring

20.1

20.2

Control unit (N57)

Wiring

20.1

N57

Wiring

20.1

26.0

Wiring

20.2

N57

Wiring

20.2

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

20.1

Switch for left rear window (S21/3)

N57

10 40

(A.10) (F.5)

Ignition: OFF

Disconnect connector F
from N57.

S21/3 und S21/5: not actuated

S21/3 in position:

Hold in Open position 1

Hold in Open position 2

>20 kW

>20 kW

<3 W

Wiring

S21/3

S21/5

Wiring

S21/3

Wiring

S21/3

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

20.2

Switch for left rear window (S21/5, console)

N57

10 40

(A.10) (F.5)

Ignition: OFF

Disconnect connector F
from N57.
Disconnect left rear door separation point (X35/3).

S21/5: not actuated

S21/5 in position:

Hold in Open position 1

Hold in Open position 2

>20 kW

>20 kW

<2 W

Wiring

S21/5

Wiring

S21/5

Wiring

S21/5

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

21.0

Left rear window circuit (S21/3, S21/5)
Function: Automatic mode

N57

10 40

(A.10) (F.5)

Ignition: ON

Safety switch for rear power windows (S21/7) in position: unlocked

S21/3 and S21/5: not actuated

S21/3 in position:

Hold in Close position 1

Hold in Close position 2

S21/5 in position:

Hold in Close position 1

Hold in Close position 2

9-14 V


9-14 V

<1 V

9-14 V

<1 V

Wiring

21.1

21.2

Control unit (N57)

Wiring

21.1

N57

Wiring

21.1

Wiring

21.2

N57

Wiring

21.2

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

21.1

Switch for left rear window (S21/3)

N57

10 40

(A.10) (F.5)

Ignition: OFF

Disconnect connector F
from N57.

S21/3 and S21/5:

not actuated

S21/3 in position:

Hold in Close position 1

Hold in Close position 2

>20 kW

>20 kW

<3 W

Wiring

S21/3

S21/5

Wiring

S21/3

Wiring

S21/3

Test program - Electrical system Testing

Test
step

Fault
code

Scope

Instrument/
Test connection

Action/
Prerequisites

Nominal value

Possible cause/Remedy

21.2

Switch for left rear window (S21/5, console)

N57

10 40

(A.10) (F.5)

Ignition: OFF

Disconnect connector F
from N57.
Disconnect left rear door separation point (X35/3).

S21/5: not actuated

S21/5 in position:

Hold in Close position 1

Hold in Close position 2

>20 kW

>20 kW

<2 W

Wiring

S21/5

Wiring

S21/5

Wiring

S21/5

Referenced documents