AZ83.70-D-0004A | Retrofitting Webasto Air Top 2000 D air heater | 24.11.97 |
MODELS 901.32, 902.32 /42, 903.32 /42, 904.32 /42
D83.70-0157-06
1 Control (standard)
2 Timer (option)
3 Fuel metering pump
4 Warm air heater
| Remove | ||
Danger! | Risk of explosion from fuel vapors, risk of poisoning from inhaling combustion gases and risk of injury from burns during and after operation of heater unit. | Do not operate stationary heater or engine with heater booster in closed areas or when refueling. Allow heater unit to cool down after operation and wear protective gloves. | |
| Notes on retrofitting stationary heater with fuel combustion | ||
1 | Disconnect ground lead from battery | ||
2 | Fold up rear seat bench and secure in place | ||
3 | Place floor carpet between the rear seat bench frame and left-hand vehicle outer wall to one side | ||
4 | Remove entrance trim on driver entrance | ||
5 | Remove paneling on A-pillar in driver's footwell | ||
6 | Remove access cover on driver's seat box | ||
7 | Remove instrument cluster covering | ||
8 | Remove instrument cluster and swivel to rear | ||
| Install | ||
9 | Make cutouts for exhaust gas, combustion air, fuel supply and fastening | ||
| |||
Corrosion protection | |||
10 | Install heater | ||
| Notes on installation of air heaters | All models with Eberspächer/Webasto air heater | |
11 | Install and connect fuel metering pump | ||
| |||
12 | Lay and connect wiring harness | ||
13.1 | Install control | Instead of a control, which only permits a manual switch on or off function, a timer can be installed with programmable switch-on times. | |
13.2 | Install timer | ||
14 | Switch on heater as described in operating instructions and perform function check as described in manufacturer's instructions | Inspect fuel lines and connections for signs of leaks during function check. | |
15 | Fit remaining parts to vehicle |
Knife
000 589 12 28 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1006-14A | Flat drawing die for auxiliary heater, |
Parts ordering notes
Part no. | Designation | Quantity |
B6 731 2011 | Webasto Air Top 2000 D - 12 V | 1 |
B6 731 2008 | Timer (optionally available as control) | 1 |
N 915062 006000 | Support sleeve for fuel feed line | 2 |
Referenced documents
- ah8370n000105a Notes on retrofitting stationary heaters with fuel combustion
- ah8370n000106a Notes on installation of air heaters
- ar6810d3511a Removing, installing instrument cluster trim
- as8370z000201a Risk of explosion caused by fuel vapors igniting, risk of poisoning caused by inhaling combustible gases and risk of injury caused by burns during and after operation of heater unit
- az8370d000201b Making openings for exhaust gas, combustion air, fuel supply and attachment
- az8370d000202d Installing heater
- az8370d000204c Routing wiring harness and connecting
- az8370d000205b Installing timer
- az8370d000207a Installing and connecting fuel metering pump
- az8370d000301c Installing control unit