Remove/install seat belt with emergency tensioning retractor

AR91.40-D-0630B

Remove/install seat belt with emergency tensioning retractor

25.04.2018

Model

900, 906

1

Seat belt

2

Belt height adjuster

3

Seat belt retractor

4

B-pillar paneling

 Caution

Risk of injury. Injury may result when the tension in the spring in the automatic belt retractor is released.

Never disassemble automatic belt retractors.

AS91.00-Z-0002-01A

 Warning

Risk of injury during testing and repair operations related to pyrotechnical components

Do not expose pyrotechnical component parts to temperatures above 100 °C or 212 °F. Disconnect current supply when working on such component parts.

AS91.00-Z-0008-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

Information, assessment and legal requirements when working with, handling and storing pyrotechnical components

AH91.00-Z-0000-10A



Remove

1

Remove the transmitter key from electronic ignition lock (EZS) control unit

2

Remove seat belt (1) from respective front seat

Model 900
Model 906
except code ZO1 (Camper James Cook Compact)
except code ZO2 (Camper James Cook Classic)

AR91.40-D-1030-01A

3

Remove B-pillar trim (4)

Model 900
except code ZO0 (Fuben fully equipped bus)
except code ZU1 (Minibus)
Model 900
with code ZO0 (Fuben fully equipped bus)
Driver sideModel 900
with code ZU1 (Minibus)
Driver sideModel 906

AR68.30-D-4700A

4

Remove seat belt (1) from belt height adjuster (2)

AR91.40-D-1015-01A

5

Remove the belt retractor (3) from the B-pillar

AR91.40-D-1015-02A

If the seat belt (1) is replaced.



Dispose of defective seat belt (1) in proper manner



Check

6

Check belt height adjuster (2) for proper operation and damage

In the event of malfunction or damage



Replace belt height adjuster (2)

AR91.40-D-1105A



Install

7

Mount the belt retractor (3) on the B-pillar

AR91.40-D-1015-02A

 Bolt, seat belt retractor to B-pillar

*BA91.40-N-1003-01B

8

Attach seat belt (1) to belt height adjuster (2)

AR91.40-D-1015-01A

 Bolt, belt guide to belt height adjuster

*BA91.40-N-1002-01B

9

Install B-pillar trim (4)

Model 900
except code ZO0 (Fuben fully equipped bus)
except code ZU1 (Minibus)
Model 900
with code ZO0 (Fuben fully equipped bus)
Driver sideModel 900
with code ZU1 (Minibus)
Driver sideModel 906

AR68.30-D-4700A

10

Mount seat belt (1) on front seat

Model 900
Model 906
except code ZO1 (Camper James Cook Compact)
except code ZO2 (Camper James Cook Classic)

AR91.40-D-1030-01A

 Bolt, belt end fitting to seat

*BA91.40-N-1008-01B



Check

11

Perform function test of belt height adjuster (2) and belt buckle

12

Check Supplemental Restraint System (SRS) with diagnostic system

If the seat belt (1) has been replaced.



AD00.00-D-2000-04SD

 Seat belts/emergency tensioning retractors

Number

Designation

Model 900

Model 906
except code ZO1 (Camper James Cook Compact)
except code ZO2 (Camper James Cook Classic)

BA91.40-N-1002-01B

Bolt, belt guide to belt height adjuster

Nm

37

37

 Seat belts/emergency tensioning retractors

Number

Designation

Model 906
with code ZO1 (Camper James Cook Compact)
Model 906
with code ZO2 (Camper James Cook Classic)

BA91.40-N-1002-01B

Bolt, belt guide to belt height adjuster

Nm

37

 Seat belts/emergency tensioning retractors

Number

Designation

Model 900

Model 906
except code ZO1 (Camper James Cook Compact)
except code ZO2 (Camper James Cook Classic)

BA91.40-N-1003-01B

Bolt, seat belt retractor to B-pillar

Nm

37

37

 Seat belts/emergency tensioning retractors

Number

Designation

Model 906
with code ZO1 (Camper James Cook Compact)
Model 906
with code ZO2 (Camper James Cook Classic)

BA91.40-N-1003-01B

Bolt, seat belt retractor to B-pillar

Nm

37

 Seat belts/emergency tensioning retractors

Number

Designation

Model 900

Model 906
except code ZO1 (Camper James Cook Compact)
except code ZO2 (Camper James Cook Classic)

BA91.40-N-1008-01B

Bolt, belt end fitting to seat

Nm

37

37