ar8860p2000rg

Remove/install tank recess

Type ar · topic 88.60 · version 0101 · 2020-05-12

Applies to: Model 190.3/4

Where it sits

Function group 3 Body › 88 Detachable body components, exterior flaps › 88.60 Exterior flaps — Series 190 (models 3**, 4**)

EinPAS 35 Body/frame/detachable parts › 35.36 Hood/flap/cover › 35.36.34 Fuel filler flap/socket flap — Series 190 (models 3**, 4**)

AR88.60-P-2000RG

Remove/install tank recess

02.04.2020

Model

190.3/4

Remove/install tank recess

P88.60-2568-09

1

Tank filling recess

6

Cap

3

Hinge

7

Electrical connector

4

Check strap

9

Catch hook

5

Fuel filler flap

M14/10

Tank cap central locking actuator

Remove/install tank recess

1

Tank filling recess

1.1

Catch hook

1.2

Fitting

2

Rubber plug

8

Extraction hook

10

Drill bit

11

Tank filler recess seal

P88.60-2569-06

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Remove

1

Fold up fuel filler flap (5)

2

Unlock fuel filler flap (5) from release locks (arrow A) and remove from hinge (3)

3

Unclip check strap (4) on cap (6) from hinge (3)

4

Unscrew cap (6)

5

Unclip tank cap central locking actuator (M14/10) from catch hooks (9) and pull out until electrical connector (7) is accessible

6

Disconnect electrical connector (7) and remove tank cap central locking actuator  (M14/10)

7

Screw on cap (6)

8

Drill tank filler recess (1) on release holes (arrows B, C, D, E) with Ø 3 mm drill bit (10)


Do not drill too low.
Otherwise the catch hooks (1.1) behind can be damaged.

9

Coat seal tank filler recess (11) on filler neck with lubricant

Special lubricant

*BR00.45-Z-1055-06A

10

Unlock catch hook (1.1) behind release holes (arrows B, C, D, E) with extraction hook (8) and simultaneously pull tank filler recess (1) slightly out of fender

Extraction hook

*140589023300

11

Remove tank filler recess (1) out of fender and remove tank filler recess seal (11) above filler neck


Do not remove tank filler recess (1) too far.
Otherwise the fitting (1.2) for the drain hose can be damaged.

12

Remove drain hose from fitting (1.2).

Install

13

Install rubber plug (2) in tank filler recess (1)

Only if tank filler recess (1) is not replaced.

14

Coat seal tank filler recess (11) with lubricant in area of filler neck

Special lubricant

*BR00.45-Z-1055-06A

15

Install drain hose on fitting (1.2)

16

Insert tank filler recess (1) into fender and install seal tank filler recess (11) above filler neck

17

Clip catch hook (1.1) of tank filler recess (1) into fender

18

Unscrew cap  6)

19

Install electrical connector (7) on tank cap central locking actuator  (M14/10) and clip in tank cap central locking actuator (M14/10)

20

Screw on cap (6)

21

Clip check strap (4) on cap (6) into hinge (3)

22

Slide tank cap (5) onto hinge (3) and arrest

23

Close fuel filler flap (5)

Remove/install tank recess

140 589 02 33 00

Extraction hook

Repair materials

Number

Designation

Order number

BR00.45-Z-1055-06A

Special lubricant

A 000 989 36 60

Referenced documents