ar8850p5000f

Remove/install trunk lid

Type ar · topic 88.50 · version 0105 · 2010-04-07

Applies to: MODEL 210

Where it sits

Function group 3 Body › 88 Detachable body components, exterior flaps › 88.50 Trunk lid — Series 210

EinPAS 35 Body/frame/detachable parts › 35.36 Hood/flap/cover › 35.36.33 Liftgate/trunk lid — Series 210

AR88.50-P-5000F

Remove/install trunk lid

31.3.10

MODEL 210

Removing

1

Open trunk lid

2

Remove warning triangle from mount and unclip bracket

3

Unclip inner paneling from trunk lid and remove

4

Remove cover from hinge lever

Unclip shackles with screwdriver

5

Remove CL line from trunk lid lock

6

Remove electrical connectors from license plate lamps and taillamps

7

Unclip switch for trunk lamp and disconnect electrical connectors

8

Unclip electrical wiring harness and pull wiring harness out together with CL line

Replace damaged clips

9

Mark installation position of trunk lid on hinge levers

Facilitates assembly when installing

10

Unscrew bolts from hinge levers

Cover hinge lever openings so that bolts cannot fall in

11

Move trunk lid upward out of arresting hooks with aid of second person and lay down on suitable subsurface

When replacing trunk lid, before painting trunk lid perform seam sealing and after installing, preserve with cavity wax

Install

12

Insert trunk lid into arresting hooks with aid of 2nd person

13

Screw bolts into hinge levers

Observe installation position of trunk lid on hinge levers

14

Check trunk lid fit

if necessary

Adjust trunk lid

AR88.50-P-5200F

15

Tighten bolts

*BA88.50-P-1001-01A

16

Guide electrical wiring harness and CL line into trunk lid, route and fasten with clips

Replace damaged clips

17

Install electrical connectors on license plate lamps and taillamps

18

Install electrical line on switch for trunk lid and clip in switch

19

Install CL line on trunk lid lock

20

Fasten electrical line on left hinge lever with clips

21

Install paneling on trunk lid

22

Install paneling on hinge lever

23

Clip bracket into trunk lid and insert warning triangle

24

Close trunk lid and check for proper function

Trunk lid

Number

Designation

Model
210

BA88.50-P-1001-01A

Bolt at trunk lid hinge to side wall

Nm

10

Referenced documents