ar8850p5000e

Removing and installing trunk lid

Type ar · topic 88.50 · version 0104 · 2010-01-27

Applies to: MODEL 202

Where it sits

Function group 3 Body › 88 Detachable body components, exterior flaps › 88.50 Trunk lid — Series 202

EinPAS 35 Body/frame/detachable parts › 35.36 Hood/flap/cover › 35.36.33 Liftgate/trunk lid — Series 202

AR88.50-P-5000E

Removing and installing trunk lid

22.12.93

MODEL 202

Removing and installing trunk lid

P88.50-0215-06

1 Cover/licence plate lamp

2 Cable duct

3 Plug-in clips

4 Screws/trunk lid lock

5 Catch housing

6 Lock cylinder housing

7 Striker eye

8 Central locking system line

9 Electric lead

10 Screws/hinge lever

11 Hinge lever

12 Retainer/electric wiring harness

Removal

1

Open trunk lid

2

Unclip cover (1) on inside of trunk lid and remove

Elegance version

Remove panelling on inside of trunk lid

3

Remove plug-in clips (3) on cable duct (2), for this purpose partially remove right trunk panelling and remove cable duct (2)

Cable duct installed only on right hinge lever

4

Unscrew screw (4) on trunk lid lock

Removing trunk lid lock

AR88.50-P-5020E

5

Remove trunk lid lock and disconnect electric plug as well as line for central locking system

6

Disconnect electric plugs on license plate lamp

7

Unclip switch for trunk lamp and disconnect electric plug

8

Unclip retainer (12) for electric wiring harness and remove wiring harness together with line for central locking system

9

Mark installation position for trunk lid on hinge levers

This facilitates reinstallation

10

Remove screws (10) on hinge levers (11)

11

Move trunk upward out of arresting hooks with aid of second person and put down on suitable surface

Avoid damaging paint

When the trunk lid is replaced seal joints before painting, preserve with hollow cavity wax after installation

Installation

12

Position trunk lid in arresting hooks with aid of second person

Avoid damaging paint

13

Screw in screws (10) on hinge levers (11)

Observe installation position of trunk lid
on hinge levers

14

Check trunk lid fit

If necessary

adjust

AR88.50-P-5200E

15

Tighten screws (10)

*BA88.50-P-1001-01A

16

Insert electric wiring harness and line for central locking system into trunk lid, route and clip in retainer (12)

17

Install electric plug on trunk lamp switch and clip in switch

18

Plug electric plugs onto license plate lamp

19

Plug electric plug and line for central locking system onto trunk lid lock and position trunk lid lock

20

Align trunk lid lock and screw in screws (4)

If necessary

adjust trunk lid lock and striker eye

AR88.50-P-5020E

21

Tighten screws (4)

*BA88.50-P-1002-01A

22

Install cable duct (2) on right hinge lever, install plug-in clips (3)

23

Install trunk panel on right

24

Install cover (1) on inside of trunk lid

Elegance vehicles

Install panelling on inside of trunk lid

25

Close trunk lid and check for proper function

Trunk lid

Number

Designation

Model
202

BA88.50-P-1001-01A

Screw for trunk lid hinge on side wall

Nm

10

BA88.50-P-1002-01A

Screw on trunk lid lock

Nm

10

Referenced documents