Remove/install washer fluid reservoir of windshield washer system

AR82.35-W-6000H

Remove/install washer fluid reservoir of windshield washer system

14.11.11

 

Remove/install

1

Open maintenance flap

2

Remove bolt (1)



*BA82.35-N-1003-01C

3

Remove/install front part of front fender

AR88.10-W-1500H

4

Remove/install rear part of front fender

AR88.10-W-1600H

 Danger!

Risk of fire and explosion caused by ignition of window washing fluid or antifreeze and their vapors. Risk of poisoning caused by swallowing window washing fluid or antifreeze or inhaling their vapors. Risk of injury or physical irritations caused by contact of window washing fluid or antifreeze with eyes, mucous membranes or skin.

Wear protective clothing and tight fitting safety glasses. No fire, open light or ignition sources. Avoid contact with eyes, mucous membranes and skin. When working with window washing fluids or antifreeze, do not eat, drink, or smoke. Do not inhale vapors and ensure sufficient ventilation in the working area. Store window washing fluid and antifreeze leakfree in safely closed original containers and out of childrens' reach only.

AS82.35-Z-0001-01A

5

Position a suitable vessel under cap (2) to catch the washer fluid and open cap (2)

 As soon as cap (2) is opened, washer fluid escapes.

6

Close cap (2)

 When no more washer fluid escapes.

7

Disconnect electrical connector (8) at windshield washer fluid pump (M16)

8

Detach pressure line (arrow) at windshield washer fluid pump (M16)

9

Remove screws/bolts (7) and remove cross strut (6)



*BA82.35-N-1002-01C

10

Remove screws/bolts (4) at washer fluid reservoir (5)



*BA82.35-N-1001-01C

 Danger!

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

11

Tilt cab back



Notes on tilting the cab

AH60.80-N-0003-01A

12

Remove screws/bolts (3) and swivel down tilt cylinder



*BA60.80-N-1030-01B

13

Remove washer fluid reservoir (5) toward side

 Collect escaping washer fluid in a suitable vessel.

14

Install in the reverse order

15

Check the fluid level in the windshield washer system

AP82.35-W-8210A

16

Perform function check of windshield wipers, windshield washer system and headlamp cleaning system

AP82.30-W-8252H

Number

Designation

Model 963, 964

BA82.35-N-1001-01C

Bolt of washer fluid reservoir to vehicle floor

Nm

18

BA82.35-N-1002-01C

Screw/bolt, cross strut to cab/bracket

Nm

30

BA82.35-N-1003-01C

Screw/bolt, washer fluid reservoir to firewall

Nm

18

Number

Designation

Model 963, 964

BA60.80-N-1030-01B

Screw/bolt, tilt cylinder bracket to vehicle floor

Nm

150