ar8235p6000p

Remove/install washer fluid reservoir of windshield washer system

Type ar · topic 82.35 · version 0200 · 2006-07-26

Applies to: MODEL 203

Where it sits

Function group 3 Body › 82 Electrical system, body › 82.35 Windshield washing system — Series 203

EinPAS 36 Visibility › 36.30 Wiping/washing › 36.30.41 Pump/container/heat exchanger — Series 203

AR82.35-P-6000P

Remove/install washer fluid reservoir of windshield washer system

16.2.06

MODEL 203

Remove/install washer fluid reservoir of windshield washer system

P82.35-2484-09

Shown on model 203.2 with code (600) Headlamp cleaning system and with code (875) Heated windshield washer system

1 Washing water reservoir

2 Bolt

M5/3 Rear-end door washer fluid pump (on model 203.2)

S42 Windshield washer fluid level indicator switch

M5/1 Windshield washer fluid pump

M5/2 HCS [SRA] pump (for code (600) Headlamp cleaning system)

Modification notes

2.2.06

Repair method has been revised

Remove bumper discontinued

Remove/install

1

Remove finder liner in front fender

Left, front and center fender liner.

AR88.10-P-1300P

2

Pull filler neck out of washer fluid reservoir (1)

Danger!

Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.

Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

3.1

Use clamps to clamp off both coolant hoses on the heater, release the hose clamps and detach both coolant hoses of the washer fluid heater

For vehicles with code (875) Heated windshield washer system.

*000589543700

*WH58.30-Z-1020-02A

4

Unclip bracket for lines on washer fluid reservoir (1)

5

Remove windshield washer fluid pump (M5/1) and place to one side with lines attached

Collect washer fluid which flows out.

6.1

Remove rear-end door washer fluid pump (M5/3) and place to one side with lines attached

In case of model 203.2

7.1

Remove HCS [SRA] pump (M5/2) and place to one side with lines attached

On vehicles with code (600) Headlamp cleaning system.

8

Disconnect electrical connector at the switch of the windshield washer system fluid level control (S42)

9

Remove bolts (2)

10

Take off washer fluid reservoir (1)

11.1

Remove heater unit

Only when replacing washer fluid reservoir (1) on vehicles with code (875) Heated windshield washer system.

12.1

Remove windshield washer fluid level indicator switch (S42)

Only when replacing the washer fluid reservoir (1).

13

Install in the reverse order

14

Correct fluid level of windshield washer system

Windshield washer system - inspect fluid level, adjust to correct level

AP82.35-P-8210P

15.1

Inspect cooling system for leaks

In vehicles with code (875) heated windshield washer system

Engine 111, 112, 113, 271, 611, 612, 646

AR20.00-P-1010P

Engine 642

AR20.00-P-1010PI

Engine 272

AR20.00-P-1010QB

Remove/install washer fluid reservoir of windshield washer system

Clamping device

000 589 54 37 00

Commercially available tools

Number

Designation

WH58.30-Z-1020-02A

Hose clamp pliers (length 235 mm, clamping range 40 mm)

Referenced documents