Remove/install washer fluid reservoir of windshield washer system

AR82.35-P-6000MFA

Remove/install washer fluid reservoir of windshield washer system

31.01.2020

Model

118, 177, 247 with engine 260, 282, 608, 654

Shown on model 177.0 with engine 282

1

Washer fluid reservoir

5

Elastomer bearing

2

Filler neck

M5/1

Windshield washer system pump

3

Line

S42

Windshield washer fluid level indicator switch

4

Screw

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

 Danger

Risk of fire and explosion caused by ignition of window washing fluid or antifreeze and their vapors. Risk of poisoning caused by swallowing window washing fluid or antifreeze or inhaling their vapors. Risk of injury or physical irritations caused by contact of window washing fluid or antifreeze with eyes, mucous membranes or skin.

Wear protective clothing and tight-fitting safety glasses. No open flames, fire or ignition sources. Avoid contact with eyes, mucous membranes and skin. When working with window washing fluids or antifreeze, do not eat, drink, or smoke. Do not inhale vapors and ensure sufficient ventilation in the working area. Store window washing fluid and antifreeze leakfree in safely closed original containers and out of the reach of children.

AS82.35-Z-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

 

Remove/install

1

Unclip filler neck (2) (arrow B) and remove line (3).

 It is not possible to separate the filler neck (2) from the washer fluid reservoir (1).

2

Remove left front wheel and tire assembly.

AR40.10-P-1102MFA

3

Remove front section of left front fender liner.

AR88.10-P-1301MFA

4

Release and disconnect electrical connector at windshield washer system water level check switch (S42).

 The windshield washer system water level check switch (S42) is welded together with the washer fluid reservoir (1).

5

Remove line (3) along washer fluid reservoir (1).

6

Remove electrical wiring harness from washer fluid reservoir (1).

7

Remove windshield washer system pump (M5/1) with connected lines and place to one side.

AR82.35-P-6002MFA


Do not crush or kink or subject lines to tension.
This will result in damage to the lines which may impair their functional capability.

 Collect escaping washer fluid in a suitable container

 Installation: Check seal of windshield washer system pump (M5/1).

If there are problems,



Replace seal of windshield washer system pump (M5/1).

8

Unscrew bolt (4).

9

Remove washer fluid reservoir (1).

 Installation: Ensure that the elastomer bearing (5) is seated correctly in the guide.
Coat elastomer bearing (5) with lubricant paste.

Antifriction paste, rubber parts 2.5 kg, DBL 6867.00

*BR00.45-Z-1002-06A

10

Install in the reverse order.

11

Correct fluid level of windshield washer system.



Model 247 with engine 260, 282, 608, 654

AP82.35-P-8210F



Model 118, 177 with engine 260, 282, 608, 654

AP82.35-P-8210D



Check

12

Check windshield washer system for proper operation.



Model 118.6 with engine 260, 282, 608, 654

AP82.35-P-8252HB



Model 118.3 with engine 260, 282, 608, 654

AP82.35-P-8252H



Model 247 with engine 260, 282, 608, 654

AP82.35-P-8252G



Model 177 with engine 260, 282, 608, 654

AP82.35-P-8252E

Repair materials

Number

Designation

Order number

BR00.45-Z-1002-06A

Antifriction paste, rubber parts 2.5 kg, DBL 6867.00

A 000 989 01 60