ar8210p4730ea

Removing and installing headlamp unit

Type ar · topic 82.10 · version 0107 · 2004-10-21

Applies to: MODEL 202 up to 31.8.96

Where it sits

Function group 3 Body › 82 Electrical system, body › 82.10 Exterior lights — Series 202

EinPAS 30 Lighting system › 30.15 Exterior lights › 30.15.40 Headlamp — Series 202

AR82.10-P-4730EA

Removing and installing headlamp unit

9.7.93

MODEL 202 up to 31.8.96

Removing and installing headlamp unit

P82.10-0007-06

14 Electrical connectors, turn signal lamp

17 Pin

22 Nut

23 Washer

24 Wiper arm

25 Cover

26 Screws

27 Screws

28 Screws

29 Screws

30 Electrical connectors for lamp

32 Hose

33 Pneumatic line

34 Screw

E1 Left headlamp unit

E2 Right headlamp unit

E6/1 Left turn signal lamp

E6/2 Right turn signal lamp

M6/2 Left headlamp wiper motor

M6/3 Right headlamp wiper motor

M6/21 Left headlamp wiper motor connector

M6/31 Right headlamp wiper motor connector

Removal, installation

1

Open engine hood, move to vertical position

AR88.40-P-1000E

2

Unclip turn signal lamp (E6/1, E6/2), pull out to the front

Installation: The two pins (17) must be inserted into the guide.

3

Remove wiper arm (24)

With headlamp cleaning system

(code 600a).

4

Remove cross member

Vehicles without auxiliary fan.

5

Remove radiator trim partially

Vehicles without auxiliary fan.

6

Remove ventilation grille and side covers

Model 202.028 and vehicles with air conditioning (code 580) and automatic air conditioning (code 581a).

N

Unscrew screws (26)

8

Carefully pull cover (25) forward

9

Unscrew screws (27, 28, 29)

10

Pull off electrical connection (30)

11

Pull off pneumatic line (33) from headlamp range adjustment

12

Remove headlamp unit (E1, E2) toward front

Cover bumper to protect from scratches and gashes with rag.

13

Pull off hose (32)

With headlamp cleaning system

(code 600a).

14

Separate connectors (M6/2x1, M6/3x1)

With headlamp cleaning system

(code 600a).

15

Remove headlamp wiper motor
(M6/2, M6/3)

With headlamp cleaning system

(code 600a).

AR82.15-P-5500E

16

Install in opposite order

17

Check headlamp adjustment

AP82.10-P-8260A

18

Check headlamp cleaning system for proper function

With headlamp cleaning system

(code 600a).

AR82.15-P-5500-02E

Referenced documents