ar7770s008002e

Install bellows on vehicle roof

Type ar · topic 77.70 · version 0101 · 2015-11-04

Applies to: Model 447.7/8 with code ZK9 (Lifting roof hatch) Model 447.8 with code ZK0 (EASY UP pop-up roof, electric)

Where it sits

Function group 3 Body › 77 Sliding roof, soft top, top attachments › 77.70 Mechanical pop-up roof — Series 447 (models 7**, 8**)

EinPAS 38 Roof system › 38.17 Pop-up roof › 38.17.30 Pop-up roof — Series 447 (models 7**, 8**)

AR77.70-S-0080-02E

Install bellows on vehicle roof

Model

447.7/8

with code ZK9 (Lifting roof hatch)

Model

447.8

with code ZK0 (EASY UP pop-up roof, electric)

Install bellows on vehicle roof
Install bellows on vehicle roof

115 589 03 59 00

Long wedge

639 589 08 63 00

Roller

Repair materials

Number

Designation

Order number

BR00.45-Z-1077-06A

Special lubricant, spray

A 000 989 35 60

Install bellows on vehicle roof

1

Cut seven, approx. 10 cm long, fastening elements out of removed old filler profile (2).



2

Transfer markings on removed boot (1) to new boot (1).


If boot (1) is replaced.



3

Mark center of front profile rail (3).



4

Align markings on boot (1) with markings on profile rails (3) and hook boot (1) from outside into profile rails (3).


The rear seam of the boot (1) is not located in the center due to design.



5

Install cut fastening elements on front center, front side, left, right and rear side.


Model 447.8
with code ZK0 (EASY UP pop-up roof, electric)
Install front fastening element offset next to guide rail.


S77.70-4506-11

Install bellows on vehicle roof

6

Mark center of new filler profile (2).



7

Spray lubricant to filler profile (2).



8

Align center of filler profile (2) with marking made on front profile
rail (3), remove front fastening element and install filler profile (2) on front from outside in profile rail (3) with roller.



9

Uniformly install boot and filler profile (2) toward rear into profile rail (3) on roof paneling with roller and long wedge starting at front.


Remove fastening elements one after another.
Observe installation position (arrows) of filler profile (2).


S77.70-4536-11