Remove/install glass pane for emergency exit on roof

AR77.55-D-5013A

Remove/install glass pane for emergency exit on roof

17.06.2019

Model

906, 907

with code D16 (Emergency hatch in roof)

Shown on model 907 with code D46 (Body-internal luggage carrier)

1

Window

3

Cover

 Danger

Risk of death caused by falling from vehicle roof. Risk of injury to other persons caused by falling objects during work in roof area.

AS65.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S



Remove

1

Unclip interior lamp from cover (3) and move outside the working area with connected electrical wiring harness.


Ensure that electrical wiring harness of interior lamp is located outside the cutting area.
Electrical wiring harness of interior lamp can otherwise be damaged during cutting out of glass pane (1).

 Clip remover

*452589016300

2

Cut out glass pane (1) with windshield removal tool.

AR77.55-D-5013-01A


Carefully cut out glass pane (1). Slightly pull down adjacent cover (3) during cutting out.
Cover (3) can otherwise be damaged.

 Commercially available devices/tools
Windshield removal tool case

 Insert piercing awl for cutting wire through adhesive seam in area of emergency hammer.



Install

3

Prepare body flange at roof for bonding of glass pane (1) for emergency exit.

AR77.55-D-5013-04A


Bonding area of roof paneling must be absolutely dry as well as free of dust and grease.
Otherwise the adhesive force of the adhesive material starts to decrease.

 Use only primer filler and primer sticks approved by Daimler AG:
https://xentry.daimler.com

Primer stick

*BR00.45-Z-1012-07A

4

Prepare adhesive cartridge.

 Commercially available devices/tools
Electric or pneumatic squeeze gun
To fully press out cartridge, insert  adapter between cartridge piston and plate at push rod of squeeze gun.

2-component adhesive for glazing work

*BR00.45-Z-1198-02A

 Adapter

*000589866300

5

Prepare glass pane (1) for bonding.

AR77.55-D-5013-03A

2-component adhesive for glazing work

*BR00.45-Z-1198-02A

Betawipe 4000 activator

*BR00.45-Z-1200-02A

6

Bond glass pane (1).

AR77.55-D-5013-02A

 Commercially available devices/tools
Electric or pneumatic squeeze gun

2-component adhesive for glazing work

*BR00.45-Z-1198-02A

7

Remove cup suction tools.

 Observe curing time of adhesive material.

8

Clip interior lamp into cover (3).

 Ensure electrical wiring harness of interior lamp is routed correctly.



Clean

9

Clean glass pane (1).

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1198-02A

2-component adhesive for glazing work

A 973 670 00 93

BR00.45-Z-1200-02A

Betawipe 4000 activator

Dow Automotive
https://www.dowautomotive.com