ar7755d5008a

Remove/install glass pane of roof hatch

Type ar · topic 77.55 · version 0201 · 2019-12-05

Applies to: Model 906.657 with code P0E (Sprinter Tourer master code) Model 906.657 with code P0F (Master code for Sprinter Tourer 19+1 Inland) Model 906.657 with code P0G (Master code Sprinter Tourer 16+1) Model 906.657 with code P0H (Master code Sprinter Tourer 19+1) Model 906.657 with code PE4 (DCAA bus master code, Argen) Model 906.657 with code PE5 (Mastercode, bus seats on raised base, Argen)

Where it sits

Function group 3 Body › 77 Sliding roof, soft top, top attachments › 77.55 Roof hatches, emergency exits — Series 906 (models 657)

EinPAS 38 Roof system › 38.30 Roof hatch/emergency exit/roof vent flap › 38.30.30 Roof hatch/emergency exit/roof vent flap — Series 906 (models 657)

AR77.55-D-5008A

Remove/install glass pane of roof hatch

05.12.2019

Model

906.657

with code P0E (Sprinter Tourer master code)

Model

906.657

with code P0F (Master code for Sprinter Tourer 19+1 Inland)

Model

906.657

with code P0G (Master code Sprinter Tourer 16+1)

Model

906.657

with code P0H (Master code Sprinter Tourer 19+1)

Model

906.657

with code PE4 (DCAA bus master code, Argen)

Model

906.657

with code PE5 (Mastercode, bus seats on raised base, Argen)

Modification notes

27.04.2017

Work procedure adapted

Operation steps 3 to 12

Remove/install glass pane of roof hatch

D77.55-0060-09

1

Window

4

Washer

6

Seal

2

Hinge handles

5

Distance sleeve

7

Roof frame

3

Screw

Danger

Risk of death caused by falling from vehicle roof. Risk of injury to other persons caused by falling objects during work in roof area.

AS65.00-Z-0002-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

Remove

1

Open glass pane (1) at hinge handles (2) from inside

2

Remove screws (3) from roof frame (7)

3

Remove glass pane (1)

To this end, remove glass pane (1) and guide through roof opening into vehicle interior and out of vehicle.
Set down glass pane (1) on a suitable base.

Check

4

Check seal (6) for damage

Depending on findings

Replace damaged seal (6).

5

Check seal on glass pane (1) for re-usability

If seal on glass pane (1) is damaged.

Replace seal on glass pane (1).

Clean

6

Clean roof frame (7) and seal (6)

Install

7.1

Transfer re-usable seal from old glass pane (1) to new glass pane (1)

Where seal is reused and new glass pane (1).

7.2

Install new seal on glass pane (1)

In case of new seal.

8

Affix safety sticker on new glass pane (1)

When replacing glass pane (1).

9

Coat seal (6) with lubricant

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

10

Install glass pane (1)

11

Screw in screws (3)


Use screws (3) with washers (4) and spacer sleeves (5).
Otherwise the mechanism of the roof hatch can be damaged.

Coat screws (3) with thread locking compound and uniformly screw in with washers (4) and spacer sleeves (5).

Bolt, hinge to roof hatch frame

*BA77.55-N-1001-01C

Thread locking agent, Loctite 243 (10 ml)

*BR00.45-Z-1133-02A

12

Close glass pane (1)

Manual roof hatch

Number

Designation

Model 906.6 with code P0E (Mastercode Sprinter Tourer 16+1 Inland) or code P0F (Mastercode Sprinter Tourer 19+1 Inland) or code P0G (Mastercode Sprinter Tourer 16+1) or code P0H (Mastercode Sprinter Tourer 19+1) or code PE4 (Mastercode Bus, DCAA, Argen) or code PE5 (Mastercode Bus, pedestal seating, Argen)

BA77.55-N-1001-01C

Bolt, hinge to roof hatch frame

Nm

15

Repair materials

Number

Designation

Order number

BR00.45-Z-1010-06A

Lubricant, rubber assembly 1 l

A 000 989 03 67

BR00.45-Z-1133-02A

Thread locking agent, Loctite 243 (10 ml)

A 613 989 09 71 09

Referenced documents