ar7755d5000ecc

Remove, install lifting/tilting roof window

Type ar · topic 77.55 · version 0103 · 2010-04-14

Applies to: MODEL 903.6 with CODE (ZL9) "James Cook" touring camper Living room

Where it sits

Function group 3 Body › 77 Sliding roof, soft top, top attachments › 77.55 Roof hatches, emergency exits — Series 903 (models 6**)

EinPAS 38 Roof system › 38.30 Roof hatch/emergency exit/roof vent flap › 38.30.30 Roof hatch/emergency exit/roof vent flap — Series 903 (models 6**)

AR77.55-D-5000ECC

Remove, install lifting/tilting roof window

12.4.10

MODEL 903.6 with CODE (ZL9) "James Cook" touring camper
Living room

Remove, install lifting/tilting roof window

D77.55-0056-06

1 Lifting/tilting roof window

2 Blackout blind

3 Bolts

4 Frame bottom section

Removing

Danger!

Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof

Keep body parts and limbs well clear of moving parts.

AS00.00-Z-0011-01A

Danger!

Risk of death caused by falling from vehicle roof. Risk of injury to other persons caused by falling objects during work in roof area.

AS65.00-Z-0002-01A

1

Remove blackout blind (2) on lifting/tilting roof window (1) from sanitary block.

AR77.55-D-5010ECC

2

Remove bolt (3)

3

Remove frame bottom section (4)

4

Open lifting/tilting roof window (1)

5

Detach lifting/tilting roof window (1) from high roof

Mounting wedge

*110589035900

6

Remove lifting/tilting roof window (1)

Install

7

Remove remaining glue from high roof

Sealing surface must be free of dust, oil, grease wax, dirt residues and other adhesive components.

Sikaflex adhesive cleaner 205

*BR00.45-Z-1041-04A

8.1

Remove remaining glue from lifting/tilting roof window (1)

Only when reusing old lifting/tilting roof window (1)

Sealing surface must be free of dust, oil, grease wax, dirt residues and other adhesive components.

Sikaflex adhesive cleaner 205

*BR00.45-Z-1041-04A

9

Install new sealing cord on lifting/tilting roof window (1)

Sealing cord

*BR00.45-Z-1021-01A

10

Insert lifting/tilting roof window (1) into high roof and press on firmly

11

Install frame bottom section (4)

12

Screw in screws (3)

13

Install blackout blind (2) on lifting/tilting roof window (1) of sanitary block

AR77.55-D-5010ECC

14

Carry out leak checks

Remove, install lifting/tilting roof window

Mounting wedge

110 589 03 59 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1021-01A

Sealing profile Terostat 2710-6

A 001 987 73 46

BR00.45-Z-1041-04A

Sikaflex adhesive cleaner 205

Sika Deutschland GmbH
Stuttgarter Strasse 139
72574 Bad Urach
Germany
Tel. +49 7125 940-761
Fax +49 7125 940-763
www.sika-industry.de

Referenced documents