ar7755d5000b

Remove, install lifting/tilting roof window

Type ar · topic 77.55 · version 0104 · 2010-04-14

Applies to: MODEL 903.662 with CODE (ZU8) National version for USA with CODE (Z29) "James Cook" touring camper, NAFTA sanitary block

Where it sits

Function group 3 Body › 77 Sliding roof, soft top, top attachments › 77.55 Roof hatches, emergency exits — Series 903 (models 662)

EinPAS 38 Roof system › 38.30 Roof hatch/emergency exit/roof vent flap › 38.30.30 Roof hatch/emergency exit/roof vent flap — Series 903 (models 662)

AR77.55-D-5000B

Remove, install lifting/tilting roof window

12.4.10

MODEL 903.662
with CODE (ZU8) National version for USA
with CODE (Z29) "James Cook" touring camper, NAFTA
sanitary block

Remove, install lifting/tilting roof window

D77.55-0020-09

1 Lifting/tilting roof window

2 Blackout blind

4 Frame bottom section

3 Bolts

Removing

Danger!

Risk of injury caused by body parts becoming pinched, crushed or severed by doors, covers, flaps or by loose components

Keep body parts well clear when moving doors, covers, flaps and components. Wear protective gloves and protective shoes.

AS00.00-Z-0025-01A

Danger!

Risk of death caused by falling down from the roof of the vehicle. Risk of injury to other persons caused by falling objects during work in the area of the roof.

Work on or in the area of the vehicle's roof may only be performed on suitable equipment (ladders, scaffolds, lifting platforms). Sufficiently secure the area to be worked in.

AS65.00-Z-0002-01B

1

Remove blackout blind (2) on lifting/tilting roof window (1) from sanitary block.

AR77.55-D-5010B

2

Remove bolt (3)

3

Remove frame bottom section (4)

4

Open lifting/tilting roof window (1)

5

Detach lifting/tilting roof window (1) from high roof

Mounting wedge

*110589035900

6

Remove lifting/tilting roof window (1)

Install

7

Remove remaining glue from high roof

Sealing surface must be free of dust, oil, grease wax, dirt residues and other adhesive components.

Sikaflex adhesive cleaner 205

*BR00.45-Z-1041-04A

8.1

Remove remaining glue from lifting/tilting roof window (1)

Only when reusing old tilting/sliding roof window (1).

Sealing surface must be free of dust, oil, grease wax, dirt residues and other adhesive components.

Sikaflex adhesive cleaner 205

*BR00.45-Z-1041-04A

9

Install new sealing tape on tilting/sliding roof window (1)

Sealing cord

*BR00.45-Z-1021-01A

10

Insert lifting/tilting roof window (1) into high roof and press on firmly

11

Install frame bottom section (4)

12

Screw in screws (3).

13

Install blackout blind (2) on lifting/tilting roof window (1) of sanitary block

AR77.55-D-5010B

14

Carry out leak checks

Remove, install lifting/tilting roof window

Mounting wedge

110 589 03 59 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1021-01A

Sealing profile Terostat 2710-6

A 001 987 73 46

BR00.45-Z-1041-04A

Sikaflex adhesive cleaner 205

Sika Deutschland GmbH
Stuttgarter Strasse 139
72574 Bad Urach
Germany
Tel. +49 7125 940-761
Fax +49 7125 940-763
www.sika-industry.de

Referenced documents