P77.37-2167-06
Shown on model 209.4, on left side of vehicle
1 Locking plate
2 Hydraulic line on rod side
4 Test line
5 Hydraulic cylinder
9 Sealing ring
Modification notes
| Remove/install | ||
Danger! | Risk of injury when performing check and repair work in area of roll bar | Model 207.4 | |
Before working in the area of the rollbar, completely extend rear head restraints. Keep body parts out of the area where the roll bar extends. | |||
Danger! | Risk of injury when performing check and repair work in area of roll bar | Model 209.4 | |
Before working in the area of the roll bar, pull out the rear head restraints by hand. Keep body parts out of the area where the roll bar extends. | |||
Danger! | Risk of injury caused by moving parts that can pinch, crush or, in extreme cases, even sever extremities | No parts of the body or limbs should be within the operating range of the mechanism when moving components. | |
Danger! | Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid | Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
1 | Partially close soft top | Leave soft top bow and soft top compartment cover in upright position | |
2 | Cover vehicle in left and right rear area | To prevent scratching the paint during assembly work. | |
3 | Expose hydraulic line (2) on rod side | If necessary, loosen cable ties and electrical lines so that rod-side hydraulic line (2, ) is not damaged | |
4 | Remove locking plate (1) from hydraulic line (2) on rod side | ||
5 | Pull rod-side hydraulic line (2) out of hydraulic cylinder (5) | Collect hydraulic oil which flows out in a suitable vessel. | |
6 | Remove old seal (9) from hydraulic cylinder (5) | ||
7 | Install new sealing ring (9) on offset test line (4) and insert into hydraulic cylinder (5) | Coat new sealing ring (9) with hydraulic oil. | |
| Hydraulic fluids (Specification 343.0) | Sheet 343.0 | |
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8 | Install locking plate (1) | ||
9 | Check hydraulic cylinder (5) for inner leakage | Replace hydraulic cylinder (5) if hydraulic cylinder (5 ) is leaky See: | |
Remove/install soft top bow hydraulic cylinder | |||
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10 | Install in the reverse order | ||
11 | Check oil level of hydraulic line, correct if necessary | ||
| Hydraulic fluids (Specification 343.0) | Sheet 343.0 | |
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Soft top hydraulic components
Number | Designation | Model 207.4 | Model 209.4 | ||
BA77.37-P-1003-01C | Oil filler screw to hydraulic unit reservoir | Nm | 2 | 2 | |
230 589 01 63 00
Filler syringe
Testing kit
209 589 01 91 00
Referenced documents
- ar7737p4190qa Remove/install soft top bow hydraulic cylinder
- ar7737p420001qa Check soft top hydraulic cylinder for inner leakage
- as0000z000901a Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.
- as0000z001301a Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as9100z000301a Risk of injury when performing check and repair work in area of roll bar
- as9100z000301qa Risk of injury when performing check and repair work in area of roll bar
- bb0040p034300a Hydraulic fluids (Specification 343.0)