ar7731p1004ec

Remove/install tension cable of insulation mat for soft top

Type ar · topic 77.31 · version 0300 · 2016-07-13

Applies to: Model 207.4## ## as of 205476

Where it sits

Function group 3 Body › 77 Sliding roof, soft top, top attachments › 77.31 Soft top canvas — Series 207 (models 4**)

EinPAS 38 Roof system › 38.20 Soft top/coupé roof/vario roof › 38.20.30 Soft top/soft top frame — Series 207 (models 4**)

AR77.31-P-1004EC

Remove/install tension cable of insulation mat for soft top

29.06.2016

Model

207.4## ## as of 205476

Remove/install tension cable of insulation mat for soft top

P77.31-2300-09

1

Tension cable

8

Rivet

2

Rivet

9

Eyelet

3

Tensioning strap

10

Rivet

4

Bracket

11

Eyelet

5

Cable tie

12

Mounting rail

6

Rivet

A

Angles

7

Strap

Danger !

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating area of mechanical components when moving components.

AS00.00-Z-0009-01A

Danger !

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Remove/install

1

Open soft top

2

Close soft top so that tension cable (1) is still accessible and secure against automatic closing

3

Drive sharp punch into rivet (2) and break out rivet (2) with circular motion

4

Remove remaining pieces of rivet with appropriate punch

Shim with rag to catch rivet parts.

Installation: Use short rivet (2) from tensioning strap repair kit.

Repair kit for tensioning strap

*BR00.45-Z-1020-08A

5

Pull out tensioning strap (3) from front soft top bow

6

Remove cable tie (5)

Installation: Connect tension cable (1) with tension cable from insulation mat as shown.

7

Drive sharp punch into rivet (6) and break out rivet (6) with circular motion

8

Remove remaining pieces of rivet with appropriate punch

Shim with rag to catch rivet parts.

Installation: Use long rivet (6) from tensioning strap repair kit.

Repair kit for tensioning strap

*BR00.45-Z-1020-08A

9

Move tensioning strap (3) out of tensioning strap (1)

Installation: Route tensioning strap (3) and tension cable (1) as shown.

10

Drive sharp punch into rivet (8) and break out rivet (8) with circular motion

11

Remove remaining pieces of rivet with appropriate punch

Shim with rag to catch rivet parts.

Installation: Use long rivet (8) from tensioning strap repair kit.

Repair kit for tensioning strap

*BR00.45-Z-1020-08A

12

Drive sharp punch into rivet (10) and break out rivet (10) with circular motion

13

Remove remaining pieces of rivet with appropriate punch

Shim with rag to catch rivet parts.

Installation: Install eyelet (11) at an angle (A) of approx. 25° in relation to mounting rail (12).
Use short rivet (10) from tensioning strap repair kit.

Repair kit for tensioning strap

*BR00.45-Z-1020-08A

14

Remove tension cable (1)

Installation: Ensure that tension cable (1) is routed correctly.

Repair kit for tensioning strap

*BR00.45-Z-1020-08A

15

Install in the reverse order

Repair materials

Number

Designation

Order number

BR00.45-Z-1020-08A

Repair kit for tensioning strap

A 207 778 00 00

Referenced documents