Remove/install front fixed element of panoramic sliding sunroof

AR77.21-P-0803MFA

Remove/install front fixed element of panoramic sliding sunroof

06.06.2019

Model

118, 177

with code 413 (Automatic panoramic sliding sunroof)

1

Seal

3

Side seal

2

Front sliding sunroof sealing lip

4

Stationary front element

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

Topical note

Notes on removal/installation of windows

AH67.10-P-1000-02RT

Topical note

Notes on removal/installation of bonded elements of panoramic roof

AH77.21-P-0001-01A



Remove

1

Remove drip rails.

AR88.80-P-4000MFA

2

Switch on ignition.

3

Fully open panoramic sliding sunroof.

4

Open side window in driver door.

 So that the freshly glued in front fixed element (4) of the panoramic sliding sunroof is not pressed outwards due to the air pressure when the doors are closed.

5

Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).

6

Remove front sliding sunroof sealing lip (2) and side seal (3) on left and right.

AR77.21-P-0560MFA

7

Fix seal (1) on upper windshield using suitable tape.

Adhesive fabric tape

*BR00.45-Z-1062-02A

8

Mask off adjacent paint surfaces with tape.

Adhesive fabric tape

*BR00.45-Z-1062-02A

 Warning

Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded components

Wear cut-proof gloves and safety glasses. Always interrupt air or current supply when changing the cutting blade.

AS58.00-Z-0001-01A

 Warning

Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs

Wear cut-proof gloves and safety glasses.

AS77.21-Z-0002-01A

9

Cut out front fixed element (4) of panoramic sliding sunroof.

AR77.21-P-0803-01MFA

 Helper required.

 Set of shields

*222589013100

10

Prepare body flange for front fixed element (4) of panoramic sliding sunroof for installation.

AR77.21-P-0803-03MFA

Topical note

Notes on removal/installation of bonded elements of panoramic roof

AH77.21-P-0001-01A

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A



Install

Topical note

Notes on handling adhesive

AH67.00-P-1000-01A

11

Prepare front fixed element (4) of panoramic sliding sunroof for installation.

AR77.21-P-0803-02MFA

 Helper required.

 Observe the manufacturer's specifications for the curing time of the adhesive material.

Distance between top edge of window and front edge of roof/sliding roof aperture panel

*BE67.10-P-1001-02C

Adhesive fabric tape

*BR00.45-Z-1062-02A

 Feeler gauge

*129589032100

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

12

Apply adhesive material for front fixed element (4) of panoramic sliding sunroof.



000 588 00 72 00 Sealing and corrosion protection gun

WS97.00-P-0001B

AR77.21-P-0803-04MFA

 Adapter

*000589866300

13

Install front fixed element (4) of panoramic sliding sunroof.

AR77.21-P-0803-05MFA

14

Install front sliding sunroof sealing lip (2) and side seal (3) on left and right.

AR77.21-P-0560MFA

15

Install drip rails.

AR88.80-P-4000MFA

Concluding tasks

16

Normalize panoramic sliding sunroof using vehicle diagnosis system and perform teach-in run for automatic reversing function.



AD00.00-P-2000-06MFA

Test and adjustment values for windshield

Number

Designation

Model 118

Model 177

BE67.10-P-1001-02C

Distance between top edge of window and front edge of roof/sliding roof aperture panel

Dimension "A"

mm

2,5 (1)

2,5 (1)

Repair materials

Number

Designation

Order number

BR00.45-Z-1062-02A

Adhesive fabric tape

A 007 989 28 85