Remove/install rear-end door

AR72.20-S-1901E

Remove/install rear-end door

18.08.2015

Model

447.6/7

with code W50 (Rear-end door, double-wing, 180 degrees without window)

Model

447.6/7

with code W54 (2-wing rear-end door, 270 degrees)

Shown on vehicle with CODE W54 (Rear-end doors, two-wing, opening to side wall)

3

Passage

4

Windshield washer hose (with CODE W78 (Window in liftgate or hinged rear door with wipe/wash system))

5

Electrical connector

6

Electrical connector

7

Corner pillar

8

Electrical wiring harness

9

Passage

Shown on vehicle with CODE W54 (Rear-end doors, two-wing, opening to side wall)

1

Right rear door

12

Top hinge

2

Left rear door

13

Bolts

10

Door check strap (with CODE W54 (Rear-end doors, two-wing, opening to side wall))

14

Bottom hinge

11

Bolts

 Danger !

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A



Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1

Remove passage (3) from body

When removing right rear-end door (1).

 Mounting wedge

*110589035900

2

Disconnect windshield washer hose (4) from separating point

Model 447.6/7
with code W50 (Rear-end door, double-wing, 180 degrees without window)
with code W78 (Window in tailgate or hinged rear door with wipe/wash system)
Model 447.6/7
with code W54 (2-wing rear-end door, 270 degrees)
with code W78 (Window in tailgate or hinged rear door with wipe/wash system)
When removing right rear-end door (1).

3

Disconnect electrical connector (5)

When removing right rear-end door (1).

 The number of electrical connectors varies according to vehicle equipment.

4

Disconnect electrical connector (6)

When removing left rear-end door (2).

 The number of electrical connectors varies according to vehicle equipment.

5

Remove passage (9) from body

When removing left rear-end door (2).

 Mounting wedge

*110589035900

6

Guide electrical wiring harness (8) out of corner pillar (7)

When removing left rear-end door (2).

7

Unhook door check strap (10) from body at corresponding side of vehicle

Model 447.6/7
with code W54 (2-wing rear-end door, 270 degrees)

8

Mark assembly position of right rear-end door (1) or left rear-end door (2) in relation to corresponding upper hinge (12) and lower hinge (14)

9

Unscrew bolts (11) on corresponding side of vehicle from upper hinge (12)

 Helper required.

 Bolt, hinge to rear-end door

*BA72.20-N-1002-01J

10

Unscrew bolts (13) from lower hinge (14) and remove right rear-end door (1) or left rear-end door (2)

 Helper required.

 Bolt, hinge to rear-end door

*BA72.20-N-1002-01J

11

Disassemble right rear-end door (1)

If necessary.

AR72.20-S-2411E

12

Assemble left rear-end door (2)

If necessary.

AR72.20-S-2401E

13

Install in the reverse order



Check

14

Check gap dimensions and right rear-end door (1), adjust if necessary

When removing right rear-end door (1).

AR72.20-S-1032E

15

Check gap dimensions and left rear-end door (2), adjust if necessary

When removing left rear-end door (2).

AR72.20-S-1032E

16

Check all electrical consumers of right rear-end door (1) for proper function

When removing right rear-end door (1).

17

Check all electrical consumers of left rear-end door (2) for proper function

When removing left rear-end door (2).

 Rear-end door

Number

Designation

Model 447.6/7 with code W54

Model 447.6/7 with code W50

BA72.20-N-1002-01J

Bolt, hinge to rear-end door

Nm

23

23