ar7220p2560gh

Remove/install door hinge

Type ar · topic 72.20 · version 0104 · 2010-02-03

Applies to: MODEL 163

Where it sits

Function group 3 Body › 72 Doors › 72.20 Tailgate, rear door — Series 163

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.43 Rear-end door — Series 163

AR72.20-P-2560GH

Remove/install door hinge

24.2.97

MODEL 163

Remove/install door hinge

P72.20-0357-06

1 Bolt for roof frame door hinge

2 Door hinge

3 Bolt for door hinge

 	Remove/Install
Danger!	Risk of injury to fingers being jammed or pinched when Remove/install or aligning hoods, doors, trunk lid and sliding roof.	When moving components, ensure that no body parts or limbs are within the operating range of moving parts.	AS00.00-Z-0011-01A
	Mark installation position of door hinge (2) on roof frame and rear door
1	Unscrew bolt for door hinge (3)		*BA72.20-P-1003-02C
2	Unscrew bolts for hinge in roof frame (1)		*BA72.20-P-1004-02C
3	Remove door hinge (2)
4	Install in the reverse order	Adjust rear door if necessary.Refer to:
		Gaps dimensions at hoods, doors and covers	AR60.00-P-0700-01GH
			*BE60.00-P-1003-01D

Test and adjustment values, gap dimensions at hoods, doors and covers

Number	Designation				Model 163


BE60.00-P-1003-01D	Gap dimension	Rear door to roof	Dimension "E"	mm	9.5 (0.5)
		Rear door to D-pillar	Dimension "F"	mm	5.0 (0.5)
		Rear door to D-pillar	Dimension "G"	mm	5.0 (0.5)
		Rear door to rear fender	Dimension "M"	mm	5.0 (0.5)
			Fig., see		AR60.00-P-0700-01GH

 Rear door

Number	Designation		Model 163


BA72.20-P-1003-02C	Bolt, door hinge to rear door	Nm	55
BA72.20-P-1004-02C	Bolt, door hinge to roof frame	Nm	35

Referenced documents

ar6000p070001gh Gap dimensions at hoods, doors and covers
as0000z001101a Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.