ar7216d4035e

Remove/install sliding door lock

Type ar · topic 72.16 · version 0103 · 2012-02-29

Applies to: MODEL 903.612 with CODE (PG5) UPS integral box body MODEL 903.612 with CODE (Z22) Post freight delivery service with linearly guided sliding door

Where it sits

Function group 3 Body › 72 Doors › 72.16 Sliding doors — Series 903 (models 612)

EinPAS 29 Drive authorization/security system › 29.16 Locking/unlocking › 29.16.32 Lock/actuation — Series 903 (models 612)

AR72.16-D-4035E

Remove/install sliding door lock

27.2.12

MODEL 903.612 with CODE (PG5) UPS integral box body

MODEL 903.612 with CODE (Z22) Post freight delivery service
with linearly guided sliding door

Remove/install sliding door lock

D72.16-1175-09

1 Bolt

2 Door lock

3 Bolt

7 Connector

8 Control cable

4 Outer door handle

5 Sliding door

6 Release linkage

Remove/install

1

Remove door paneling of sliding door

Model 903.612 with CODE (PG5) UPS integral box

AR72.16-D-6610E

Model 903.612 with CODE (Z22) Post freight delivery service with linearly guided sliding door

AR72.16-D-6610F

2

Unscrew bolts (1)

Replace self-locking bolts to prevent door lock (2) from unlocking by itself.

*BA72.16-N-1006-01A

Loctite 243

*BR00.45-Z-1133-02A

3

Press door lock (2) to side

4

Unscrew bolts (3)

5

Detach outer door handle (4) from sliding door (5)

Installation: Inspect gasket, install new part if necessary. Danger of damaging door from water penetrating in!

6

Unhook release linkage (6)

Slightly move door lock (2) and slightly turn outer door handle (4) to unhook the release linkage (6)

7

Remove outer door handle (4)

8

Cut tie strap

9

Mark connectors (7) and disconnect

10

Remove door lock (2) downward

Installation: Only with sliding door running in.

Observe installation position of control cable (8)

11

Install in the reverse order

12

Mask outer door handle (4) and refill

*000589012500

Körasol V WL cleaner, 1l

*BR00.45-Z-1034-04A

Körabond HG 81 1l primer

*BR00.45-Z-1049-07A

Broom yellow Körapur 140 sealing adhesive; 310 ml

*BR00.45-Z-1042-01A

Helmipur SH 100 sealing adhesive, white, 310 ml

*BR00.45-Z-1049-01A

Sliding doors

Number

Designation

Models
690.6, 901, 902, 903, 904

BA72.16-N-1006-01A

Bolt, outer door lock to sliding door

Nm

10

Remove/install sliding door lock

Hand pressure gun

000 589 01 25 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1042-01A

Broom yellow Körapur 140 sealing adhesive; 310 ml

Kögel Fahrzeugwerke GmbH
Ersatzteilvertrieb (Parts Sales)
Steinbeisstrasse 2-4
89079 Ulm
Germany
Tel. +49 731 9454-0
Fax + 49 731 9454494
www.koegel.com
Order no.: 326 791

BR00.45-Z-1049-01A

Helmipur SH 100 sealing adhesive, white, 310 ml

Kögel Fahrzeugwerke GmbH
Ersatzteilvertrieb (Parts Sales)
Steinbeisstrasse 2-4
89079 Ulm
Germany
Tel. +49 731 9454-0
Fax + 49 731 9454494
www.koegel.com
Order no.: 330 733

BR00.45-Z-1133-02A

Loctite 243

A 613 989 09 71

BR00.45-Z-1034-04A

Körasol V WL cleaner, 1l

Kögel Fahrzeugwerke GmbH
Ersatzteilvertrieb (Parts Sales)
Steinbeisstrasse 2-4
89079 Ulm
Germany
Tel. +49 731 9454-0
Fax + 49 731 9454494
www.koegel.com
Order no.: 326 741

BR00.45-Z-1049-07A

Primer Körabond HG 81, 1l

Kögel Fahrzeugwerke GmbH
Ersatzteilvertrieb (Parts Sales)
Steinbeisstrasse 2-4
89079 Ulm
Germany
Tel. +49 731 9454-0
Fax + 49 731 9454494
www.koegel.com
Order no.: 338 976

Referenced documents