ar7210p0550ff

Adjust front door

Type ar · topic 72.10 · version 0100 · 2004-04-05

Applies to: MODEL 454.0

Where it sits

Function group 3 Body › 72 Doors › 72.10 Front door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.40 Front door — Series 454 (models 0**)

AR72.10-P-0550FF

Adjust front door

13.8.03

MODEL 454.0

Adjust front door

P72.10-2926-04

1 Striker eye

2 Bolts

Adjust front door

P72.10-2927-06

3 Front door

4 Bolt

5 Top door hinge

6 Bolt

7 Bolt

8 Bottom door hinge

9 Bolt

Adjust

Danger!

Risk of injury to fingers getting jammed or pinched while removing / installing or aligning hoods, doors, trunk lid/tailgate or sliding roof.

While moving components, ensure that no body parts or limbs are within the operating range of moving parts.

AS00.00-Z-0011-01A

1

Loosen bolts (2) for striker eye (1)

2

Check gaps on front door (3) all the way around.

*BE60.00-P-1003-01M

Feeler gage

*452589012100

3

Loosen bolts (4) for top door hinge (5) or bolts (9) for bottom door hinge (8) on front door (3) and adjust transitions in area of A pillar by moving front door (3)

Do not loosen top door hinge (5) and bottom door hinge (8) simultaneously to prevent an unintentional maladjustment.

4

Tighten bolts (4) for top door hinge (5) and bolts (9) for bottom door hinge (8) on front door (3)

*BA72.10-P-1005-01K

5

Loosen bolts (6) for top door hinge (5) or bolts (7) for bottom door hinge (8) on A-pillar and adjust gaps by moving front door (3)

Do not loosen top door hinge (5) and bottom door hinge (8) simultaneously to prevent an unintentional maladjustment.

*BE60.00-P-1003-01M

Feeler gage

*452589012100

6

Tighten bolts (6) for top door hinge (5) and bolts (7) for bottom door hinge (8) on A-pillar

*BA72.10-P-1004-01K

7

Adjust transition from front door (3) to rear door by moving striker eye (1)

The door paneling on the front door (3) should be flush with the contour of the rear door or extend a maximum of 1 mm.

8

Tighten bolts (2) for striker eye (1)

*BA72.10-P-1006-01K

Test and adjustment values

Number

Designation

Model
454.0

BE60.00-P-1003-01M

Size of gap

Front door to A-pillar

Dim. "H"

mm

8.0 (1.5)

Front door to entry

Dim. "I"

mm

8.0 (1.5)

Front door to rear door

Dim. "J"

mm

8.0 (1.5)

Front door

Number

Designation

Model
454.0

BA72.10-P-1004-01K

Torx bolt, door hinge to body

Nm

34

BA72.10-P-1005-01K

Torx bolt, door hinge to tubular frame

Nm

34

BA72.10-P-1006-01K

Bolt, striker eye to body

Nm

21

Adjust front door

Feeler gage

452 589 01 21 00

Referenced documents