Remove/install lower hinge of front passenger door · ar7210p0004mfa · Mercedes-Benz WIS

AR72.10-P-0004MFA

Remove/install lower hinge of front passenger door

05.11.2019

Model

118, 177, 247

Remove/install lower hinge of front passenger door

P72.12-3221-09

Shown on model 177.0

1.1	Hinge leaf	3	Nuts
1.2	Hinge support	4	Damping material
2	Screw

 Warning	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
Topical note	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Remove
1	Remove front door sill.		AR68.30-P-4101MFA
2	Mark the installation position for the hinge wing (1.1) and hinge support (1.2).	 The bottom hinge consists of the hinge wing (1.1) and hinge support (1.2).
3	Support front passenger door with suitable means and fix in place.	 The front passenger door must be supported and fixed in place. Otherwise, the front passenger door will be damaged.
4	Remove nuts (3).	 If necessary, push the damping (4) to the side.
5	Unscrew screw (2) and remove hinge leaf (1.1) with hinge support (1.2).
	Install
6	Clean contact surfaces in area of hinge supports.	Cleaner	*BR00.45-Z-1025-04A
7	Align hinge support (1.1) using the markings made previously and tighten the screw (2) slightly by hand.
8	Align hinge support (1.2) using the markings made previously and tighten nuts (3) slightly by hand.	 Helper required.
9	Close and open front passenger door.	 The installation position of the passenger door may change later due to opening and closing.
	Check
10	Check gap dimensions at front passenger door.	Model 118	AR60.00-P-0700-01MFC
		Model 177, 247	AR60.00-P-0700-01MFA
		Model 118Front door to fender	*BE60.00-P-1009-01NA
		Model 118Front door to rear door	*BE60.00-P-1010-01NA
		Model 118Longitudinal member panel to front door/rear door	*BE60.00-P-1024-01NA
		Model 177Front door to rear door	*BE60.00-P-1009-01JA
		Model 177Front door to fender	*BE60.00-P-1008-01JA
		Model 177Longitudinal member panel to fender/front door/rear door	*BE60.00-P-1025-01JA
		Model 177Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01JA
		Model 247Front door to rear door	*BE60.00-P-1009-01MA
		Model 247Front door to fender	*BE60.00-P-1008-01MA
		Model 247Longitudinal member panel to front door/rear door	*BE60.00-P-1025-01MA
		Model 247Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01MA
		 Feeler gauge	*129589032100
		If there are problems,
		
		Adjust gap dimensions of front passenger door.
		Model 118	AR72.10-P-0550MFC
		Model 177, 247	AR72.10-P-0550MFA
11	Tighten the screw (2) and nuts (3).	 Nut, hinge to body	*BA72.10-P-1002-01ZA
		 Screw/bolt, hinge to front door	*BA72.10-P-1001-01ZA
12	Repair paint damage at corresponding bolt heads.		AR98.00-P-0150CW
13	Protect the front passenger door and A-pillar against corrosion in area of hinge leaf (1.1) and hinge support (1.2).		AR97.20-P-1500MFA
14	Install front door sill.		AR68.30-P-4101MFA

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1008-01JA	Front door to fender	Dimension "H"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1008-01MA	Front door to fender	Dimension "H"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.7
BE60.00-P-1008-01MA	Front door to fender	Dimension "H"	mm	4(+0,5/-1)
		For picture, see		AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1009-01JA	Front door to rear door	Dimension "I"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1009-01MA	Front door to rear door	Dimension "I"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.7
BE60.00-P-1009-01MA	Front door to rear door	Dimension "I"	mm	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1009-01NA	Front door to fender	Dimension "G"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1010-01JA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (1)	4 (1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1010-01MA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (1)	4 (1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.7
BE60.00-P-1010-01MA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (1)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1010-01NA	Front door to rear door	Dimension "H"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

Gap dimensions

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1024-01NA	Longitudinal member panel to front door/rear door	Dimension "V"	mm	5 (1)	5 (1)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1025-01JA	Longitudinal member panel to fender/front door/rear door	Dimension "Y"	mm	5 (1)	5 (1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1025-01MA	Longitudinal member panel to front door/rear door	Dimension "Y"	mm	5,0 (1)	-
		For picture, see		AR60.00-P-0700-01MFA	-

Gap dimensions

Number	Designation			Model 247.7
BE60.00-P-1025-01MA	Longitudinal member panel to front door/rear door	Dimension "Y"	mm	-
		For picture, see		-

 Front door

Number	Designation			Model 118	Model 177, 247
BA72.10-P-1001-01ZA	Screw/bolt, hinge to front door	Initial tightening torque (hold period 2 s)	Nm	-	50
		Subsequent tightening	Nm	40	40

 Front door

Number	Designation		Model 118	Model 177, 247
BA72.10-P-1002-01ZA	Nut, hinge to body	Nm	40	40

129 589 03 21 00

Feeler gauge

Repair materials

Number	Designation	Order number
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71

Referenced documents

ah0000n000101a Notes on self-locking nuts and bolts
ah0000z001901a Notes on safety-relevant components
ar6000p070001mfa Gap dimensions on hoods, doors and lids
ar6000p070001mfc Gap dimensions on hoods, doors and lids
ar6830p4101mfa Remove/install front door sill
ar7210p0550mfa Adjust front door
ar7210p0550mfc Adjust front door
ar9720p1500mfa Cavity preservation following repair work
ar9800p0150cw Overview of MB materials and how they are processed
as0000z001101a Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.