ar6830y7609b

Remove/install center roof trim

Type ar · topic 68.30 · version 0102 · 2019-11-13

Applies to: Model 400.543/571/594/597 with body 400.879

Where it sits

Function group 3 Body › 68 Interior equipment › 68.30 Coverings, trim — Series 400 (models 543, 571, 594, 597, 879)

EinPAS 37 Interior equipment › 37.45 Trim › 37.45.32 Roof lining — Series 400 (models 543, 571, 594, 597, 879)

AR68.30-Y-7609B

Remove/install center roof trim

13.11.2019

Model

400.543/571/594/597 with body 400.879

Remove/install center roof trim

Y68.30-0012-09

Cabin upholstery removal procedure

1

Door entrance trims

6

LHS side trim mounting screws

2

Door entrance trims mounting screws

7

RHS door beading

3

RHS side trim

8

Driver front grip handle dummy

4

RHS side trim mounting screws

9

Driver front grip handle

5

LHS side trim

10

LHS door beading

Remove/install center roof trim

Y68.30-0013-09

11

Co-driver front grip handle dummy

16

Driver rear grip handle

12

Co-driver front grip handle

17

Bottom side of LHS and RHS seat belt side trim

13

'A' pillar RHS trim

18

'B' pillar LHS trim

14

'A' pillar LHS trim

19

'B' pillar RHS trim

15

Co-driver rear grip handle

Remove/install center roof trim

Y68.30-0014-09

20

RHS grab roof handle dummy

26

RHS sunvisor mounting screws

21

LHS grab roof handle

27

Roof center trim

22

LHS grab roof handle mounting screws

28

Roof center trim mounting screws

23

LHS sunvisor

29

LHS roof trim

24

LHS sunvisor mounting screws

30

LHS roof trim mounting screws

25

RHS sunvisor

31

LHS sunvisor seating rubber

Remove/install center roof trim

Y68.30-0015-09

32

RHS roof trim

38

Coat hanger

33

RHS roof trim mounting screws

39

Faceless buttons

34

RHS sunvisor seating rubber

40

Rear windows beading

35

Audio box

41

Rear roof lining

36

Audio box mounting screws

42

Rear roof lining fastener buttons

37

Front roof lining

Remove/install center roof trim

Y68.30-0016-09

37

Front roof lining

46

Roof lining

39

Faceless buttons

47

Roof lamp wiring harness

43

Roof wiring harness connector

48

LHS roof lining bracket

44

Wiring harness

49

Center roof lining bracket

45

Side marker lamp electrical connectors

50

RHS roof lining bracket

Remove/install center roof trim

Y68.30-0017-09

Cabin upholstery refitment procedure

37

Front roof lining

46

Roof lining

39

Faceless buttons

47

Roof lamp wiring harness

43

Roof wiring harness connector

48

LHS roof lining bracket

44

Wiring harness

49

Center roof lining bracket

45

Side marker lamp electrical connectors

50

RHS roof lining bracket

Remove/install center roof trim

Y68.30-0018-09

32

RHS roof trim

38

Coat hanger

33

RHS roof trim mounting screws

39

Faceless buttons

34

RHS sunvisor seating rubber

40

Rear windows beading

35

Audio box

41

Rear roof lining

36

Audio box mounting screws

42

Rear roof lining fastener buttons

37

Front roof lining

Remove/install center roof trim

Y68.30-0019-09

20

RHS grab roof handle dummy

26

RHS sunvisor mounting screws

21

LHS grab roof handle

27

Roof center trim

22

LHS grab roof handle mounting screws

28

Roof center trim mounting screws

23

LHS sunvisor

29

LHS roof trim

24

LHS sunvisor mounting screws

30

LHS roof trim mounting screws

25

RHS sunvisor

31

LHS sunvisor seating rubber

Remove/install center roof trim

Y68.30-0020-09

10

LHS door beading

17

Bottom side of LHS and RHS seat belt side trim

13

'A' pillar RHS trim

18

'B' pillar LHS trim

14

'A' pillar LHS trim

19

'B' pillar RHS trim

15

Co-driver rear grip handle

51

Side trim

16

Driver rear grip handle

Remove/install center roof trim

Y68.30-0021-09

1

Door entrance trims

8

Driver front grip handle dummy

2

Door entrance trims mounting screws

9

Driver front grip handle

3

RHS side trim

10

LHS door beading

4

RHS side trim mounting screws

11

Co-driver front grip handle dummy

5

LHS side trim

12

Co-driver front grip handle

6

LHS side trim mounting screws

Remove/install

1

Remove both door entrance trims (1) by removing mounting screws (2)

2

Remove RHS side trim (3) by removing mounting screws (4) and the fastener button from the trim

3

Remove LHS side trim (5) by removing mounting screws (6) and the fastener button from the trim

4

Remove RHS door beading (7) from the cabin

5

Remove driver front grip handle dummy (8) from the cabin and detach the grip handle (9)

6

Remove LHS door beading (10) from the cabin

7

Remove co-driver front grip handle dummy (11) and grip handle (12) from the cabin

8

Remove both trims RHS (13) LHS (14) from 'A' pillar respectively

9

Remove co-driver rear grip handle (15) from the ‘B’ Pillar

10

Remove driver rear grip handle (16) from the ‘B’ pillar

11

Remove LHS and RHS seat belt

12

Remove both trims (17) from bottom side of LHS and RHS seat belt side trim

13

Remove both trims LHS (18) and RHS (19) from the both ‘B’ pillars

14

Remove RHS grab roof handle dummy (20)

15

Remove LHS grab roof handle (21) by removing mounting screws (22) using screwdriver

16

Remove roof lamp

Remove/install roof interior lamp

AR82.20-Y-0121B

17

Remove LHS sunvisor (23) by removing mounting screws (24)

18

Remove RHS sunvisor (25) by removing mounting screws (26)

19

Remove roof center trim (27) by removing mounting screws (28)

20

Remove LHS roof trim (29) with sunvisor seating rubber (31) and remaining mounting screws (30) from the LHS roof trim

21

Remove RHS roof trim (32) with sunvisor seating rubber (34) and remaining mounting screws (33) from the RHS roof trim

22

Remove audio box (35) by removing mounting screws (36) from the cabin roof

23

Remove front roof lining (37) eight fastener buttons from the front roof lining

24

Remove the coat hanger (38) using screwdriver

25

Remove back roof lining by removing faceless buttons (39) from the back roof lining

26

Slightly fold the rear windows beading (40) on the both windows

27

Detach the rear roof lining (41) from the cabin

28

Remove rear roof lining (41) by removing fastener buttons (42)

29

Disconnect the roof wiring harness connector (43) from the wiring harness

30

Unlock the wiring harness (44) from mounting clips

31

Detach both side marker lamp electrical connectors (45)

Remove/install side-marker lamp

AR82.10-Y-2000B

32

Remove front roof lining by removing faceless buttons (39)

33

Detach the front roof lining (37) from the cabin roof

34

Securely place the roof lining (46)

35

Remove the roof lamp wiring harness (47) from the roof lining

If damage the roof lining,

Replace it

36

Remove LHS roof lining bracket (48) from the cabin roof

37

Remove center roof lining brackets (49) by removing two tapping screws from the cabin roof

38

Remove RHS roof lining bracket (50) from the cabin roof

39

Install in the reverse order

Referenced documents