AR68.30-D-4300A | Remove/install headliner | 21.6.04 |
MODEL 903.662
with CODE (ZU8) National version for USA
with CODE (Z29) "James Cook" touring camper, NAFTA
D68.30-1134-09
1 Central electronics
2 Sun visors
5 Door rubber seals
6 Headliner
3 Bolts
4 Blind rivet
| Remove | ||
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and undeburred vehicle parts. Deburr replacement panels. | |
1 | Remove central electronic circuitry (1) | ||
2 | Fold sun visors (2) toward front | ||
3 | Remove bolts (3) | ||
4 | Remove sun visors (2) | ||
5 | Remove cable compartment bracket | ||
6 | Drill out blind rivet (4) | Drill (electric/pneumatic) | |
Wet/dry vacuum cleaner | |||
7 | Remove door rubber seals (5) in upper area of door | ||
8 | Remove headliner (6) | Helper required | |
| Install | ||
9 | Install headliner (6) | ||
10 | Install door rubber seals (5) in upper area of door | ||
11 | Rivet in blind rivet (4) | Use suitable blind rivet (4) | |
| General information on riveting | Model 168, 169, 171, 199, 203, 209, 211, 215, 219, 230, 240, 414, 639, 903 | |
PowerBird blind rivet tool | |||
Hand riveter | |||
12 | Remove table compartment bracket | ||
13 | Install sun visors (2) | ||
14 | Screw in screws (3) | ||
15 | Fold sun visors (2) upward | ||
16 | Install central electronics (1) |
Commercially available tools
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
WE58.40-Z-1003-14A | Blind rivet tool |
Referenced documents
- ah6000p000301n General information on riveting
- ar5421d0019a Remove/install central electronics
- ar6820d8311a Remove/install table compartment bracket
- as0000z001701b Risk of injury caused by scraping or cutting body parts on sharp vehicle parts