W67.30-0005-12
1 Side window
2 Suction cups
A Cutting area A
B Cutting area B
| Removing | ||
Danger! | Risk of injury caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows | Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses. | |
1 | Remove rubber seal from B-pillar | Only with folding door | |
2 | Cut out adhesive bead in visible joint between side edge of rood and top edge of window | | |
3 | Cut out cutting area A on side window (1) from inside | Grind cutting knife each time before use. Risk of damage to trim parts in the working area. Protect areas at risk by masking over with adhesive tape. | |
Multicutter | |||
Cutting area A | |||
4 | Cut out cutting area B on side window (1) from outside on B-pillar | Cutting area B | |
5 | Remove side window (1) from cab with cup suction tool (2) | Cup suction tool/shackle (for removing and installing windows) gotis://K_67.0_03.0 | |
| Install | ||
6 | Prepare side window (1) for installing | ||
Multicutter | |||
Scraper | |||
7 | Prepare window cutout of side window for glazing | The adhesive bead must be applied after airing the cleaner and primer. Then glue in side window within 30 minutes before adhesive force of glue decreases. | |
Multicutter | |||
Scraper | |||
| Touch up damaged primer layer at cab as specified in the methods of use for the market-specific national packages. | ||
8 | Prepare adhesive gun | Electric cartridge gun | |
9 | Evenly apply adhesive bead to the remaining adhesive material on the window cutout | Height of adhesive bead approx. | |
10 | Position side window (1) on adhesive bead and align | Open crank window of driver door. This prevents the side window from being pressed outwards by the air pressure when a door is closed before the bond has completely cured. Press on side window until it makes contact with the spacers. The hardening time, calculated from the time the side window is inserted, is approx. 12 hours. | |
Cup suction tool/shackle (for removing and installing windows) gotis://K_67.0_03.0 | |||
11 | Secure side window (1) against falling down and slipping off. | For B. for tear-resistant adhesive strips on upper area of side window. Install suitable spacer wedges between fender and side window to ensure, that the side window does not slip off during the curing time. | |
12 | Install rubber seal on B-pillar | Only on passenger side | |
13 | Uniformly fill visible joint between side window and side of roof and transom window with adhesive. | The visible joint should be filled only after the adhesive layer has hardened. It is also possible to fill the joint immediately after bonding the side window in place, but his lengthens the hardening time in the area of the visible joint. | |
14 | Smooth adhesive compound at the visible joint | The matching edges of the adjoining parts must be bonded in order to obtain a smooth edge of the adhesive compound. Use plastic spatula for smoothing. Wipe off excess adhesive residues immediately. | |
15 | Install rubber seal on B-pillar | Only with folding door |
Test and adjustment values for side windows
Number | Designation | Model 957 | ||
BE67.30-N-1001-02A | Distance between windshield and windshield surround | Dimension "D" | mm | 4 |
See picture | ||||
Repair materials
Number | Designation | Order number |
BR00.45-Z-1017-02A | Sikaflex 265 adhesive, black | A 006 989 08 71 10 |
BR00.45-Z-1019-02A | Bonding agent Sika primer 206 G+P | Sika Deutschland GmbH |
BR00.45-Z-1023-04A | Sika activator | A 005 989 58 71 |
BR00.45-Z-1024-04A | SikaRemover -208 | Sika Deutschland GmbH |
BR00.45-Z-1001-10A | Spacer for 613 640 11 09/613 640 12 09 | A 357 616 01 90 |
Referenced documents
- ar6730w230501a Prepare window cutout of side window for glazing
- ar6730w230502a Preparing side window for inserting window
- ar6730w405004a Aligning side window in body opening
- as6700z000101a Risk of injury caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows
- gf9800p8000a Notes on repair painting